![Kawasaki VERSYS (2006) [162/627] 86 fuel system dfi](/img/pdf.png)
Kawasaki VERSYS (2006) [162/627] 86 fuel system dfi
![Kawasaki VERSYS (2006) [162/627] 86 fuel system dfi](/views2/1121187/page162/bga2.png)
3-86 FUEL SYSTEM (DFI)
Fuel Line
•
Start the engine, and let it idle.
•
Measure the fuel pressure with the engine idling.
Fuel Pressure (Idling)
Standard: 294 kPa (3.0 kgf/cm², 43 psi)
NOTE
○
The gauge needle will fluctuate. Read the pressure at
the average of the maximum and minimum indications.
If the fuel pressure is much lower than specified, the fuel
pressure regulator in the fuel pump have been clogged or
stuck. Replace the fuel pump (see Fuel Pump section).
If the fuel pressure is much lower than specified, check
the following.
Fuel Line Leakage
Amount of Fuel Flow (see Fuel Flow Rate Inspection)
If the fuel pressure is much lower than specified, and if
inspection above checks out good, replace the throttle
body assy, or the fuel pump and measure the fuel pres-
sure again (see appropriate sections).
•
Remove the fuel pressure gauge, hoses and adapter.
•
Install:
Fuel Hose (see Fuel Hose Replacement in the Periodic
Maintenance chapter)
Fuel Tank (see Fuel Tank Installation)
Fuel Flow Rate Inspection
NOTE
○
Be sure the battery is fully charged.
WARNING
Gasoline is extremely flammable and can be explo-
sive under certain conditions. Make sure the area
is well-ventilated and free from any source of flame
or sparks; this includes any appliance with a pilot
light. Do not smoke. Turn the ignition switch OFF.
Be prepared for fuel spillage; any spilled fuel must
be completely wiped up immediately.
•
Turn the ignition switch, and engine stop switch OFF.
•
Wait until the engine cools down.
•
Prepare a fuel hose (Special Tool: 57001-1607) and a
measuring cylinder.
Special Tool - Fuel Hose: 57001-1607
•
Remove the fuel tank bolts (see Fuel Tank Removal).
Содержание
- Tables 1
- Quick reference guide 3
- Motorcycle service manual 5
- Versys 5
- Country and area codes 6
- List of abbreviations 6
- Foreword 7
- How to use this manual 7
- General information 9
- General information 1 1 9
- Table of contents 9
- 2 general information 10
- Battery ground 10
- Before servicing 10
- Before starting to perform an inspection service or carry out a 10
- Cleaning vehicle before disassembly 10
- Edges of parts 10
- Solvent 10
- Arrangement and cleaning of removed parts 11
- Assembly order 11
- Before servicing 11
- General information 1 3 11
- Inspection 11
- Replacement parts 11
- Storage of removed parts 11
- 4 general information 12
- Before servicing 12
- Gasket o ring 12
- Liquid gasket non permanent locking agent 12
- Tightening sequence 12
- Tightening torque 12
- Ball bearing and needle bearing 13
- Before servicing 13
- Circlips cotter pins 13
- General information 1 5 13
- Oil seal grease seal 13
- 6 general information 14
- Before servicing 14
- Direction of engine rotation 14
- Electrical wires 14
- Instrument 14
- Lubrication 14
- General information 1 7 15
- Model identification 15
- 8 general information 16
- General specifications 16
- General information 1 9 17
- General specifications 17
- 10 general information 18
- General specifications 18
- General information 1 11 19
- Prefixes for units 19
- Unit conversion table 19
- Units of force 19
- Units of length 19
- Units of mass 19
- Units of power 19
- Units of pressure 19
- Units of speed 19
- Units of temperature 19
- Units of torque 19
- Units of volume 19
- Periodic maintenance 21
- Periodic maintenance 2 1 21
- Table of contents 21
- 2 periodic maintenance 22
- Periodic inspection 23
- Periodic maintenance 2 3 23
- Periodic maintenance chart 23
- 4 periodic maintenance 24
- Periodic maintenance chart 24
- Periodic maintenance 2 5 25
- Periodic maintenance chart 25
- Periodic replacement parts 25
- 6 periodic maintenance 26
- Torque and locking agent 26
- Periodic maintenance 2 7 27
- Torque and locking agent 27
- 8 periodic maintenance 28
- Torque and locking agent 28
- Periodic maintenance 2 9 29
- Torque and locking agent 29
- 10 periodic maintenance 30
- Basic torque for general fasteners 30
- Torque and locking agent 30
- Periodic maintenance 2 11 31
- Specifications 31
- 12 periodic maintenance 32
- Specifications 32
- Periodic maintenance 2 13 33
- Special tools 33
- 14 periodic maintenance 34
- Fuel system dfi 34
- Periodic maintenance procedures 34
- Warning 34
- Periodic maintenance 2 15 35
- Periodic maintenance procedures 35
- Throttle control system inspection 35
- Throttle grip free play 35
- Warning 35
- 16 periodic maintenance 36
- Engine vacuum 36
- Periodic maintenance procedures 36
- Main throttle sensor output voltage 37
- Periodic maintenance 2 17 37
- Periodic maintenance procedures 37
- 18 periodic maintenance 38
- Idle speed 38
- Periodic maintenance procedures 38
- Warning 38
- Cooling system 39
- Periodic maintenance 2 19 39
- Periodic maintenance procedures 39
- Warning 39
- 20 periodic maintenance 40
- Air suction system 40
- Engine top end 40
- Periodic maintenance procedures 40
- Periodic maintenance 2 21 41
- Periodic maintenance procedures 41
- Valve clearance 41
- Valve clearance measuring position 41
- 22 periodic maintenance 42
- Periodic maintenance procedures 42
- Periodic maintenance 2 23 43
- Periodic maintenance procedures 43
- Valve clearance adjustment chart inlet valve 43
- 24 periodic maintenance 44
- Periodic maintenance procedures 44
- Valve clearance adjustment chart exhaust valve 44
- Air pressure inspection 45
- Air pressure when cold 45
- Clutch 45
- Clutch lever free play 45
- Clutch operation inspection 45
- Periodic maintenance 2 25 45
- Periodic maintenance procedures 45
- Warning 45
- Wheels tires 45
- 26 periodic maintenance 46
- Periodic maintenance procedures 46
- Tread depth 46
- Warning 46
- Caution 47
- Drive chain lubrication condition inspection 47
- Drive train 47
- Periodic maintenance 2 27 47
- Periodic maintenance procedures 47
- Wheel bearing damage inspection 47
- 28 periodic maintenance 48
- Chain slack 48
- Periodic maintenance procedures 48
- Warning 48
- Periodic maintenance 2 29 49
- Periodic maintenance procedures 49
- Warning 49
- 30 periodic maintenance 50
- Chain guide inspection 50
- Drive chain 20 link length 50
- Drive chain wear inspection 50
- Periodic maintenance procedures 50
- Standard chain 50
- Warning 50
- Brake system 51
- Periodic maintenance 2 31 51
- Periodic maintenance procedures 51
- 32 periodic maintenance 52
- Periodic maintenance procedures 52
- Recommended disc brake fluid 52
- Warning 52
- Pad lining thickness 53
- Periodic maintenance 2 33 53
- Periodic maintenance procedures 53
- 34 periodic maintenance 54
- Front fork oil leak inspection 54
- Front forks rear shock absorber operation inspection 54
- Periodic maintenance procedures 54
- Rear shock absorber oil leak inspection 54
- Suspensions 54
- Periodic maintenance 2 35 55
- Periodic maintenance procedures 55
- Steering system 55
- 36 periodic maintenance 56
- Periodic maintenance procedures 56
- Steering stem bearing lubrication 56
- Electrical system 57
- Kle650b models 57
- Lights and switches operation inspection 57
- Periodic maintenance 2 37 57
- Periodic maintenance procedures 57
- 38 periodic maintenance 58
- Periodic maintenance procedures 58
- Periodic maintenance 2 39 59
- Periodic maintenance procedures 59
- 40 periodic maintenance 60
- Periodic maintenance procedures 60
- Sidestand switch operation 60
- Engine stop switch operation inspection 61
- Periodic maintenance 2 41 61
- Periodic maintenance procedures 61
- 42 periodic maintenance 62
- Others 62
- Periodic maintenance procedures 62
- Periodic maintenance 2 43 63
- Periodic maintenance procedures 63
- 44 periodic maintenance 64
- Air cleaner element replacement 64
- Caution 64
- Fuel hose replacement 64
- Periodic maintenance procedures 64
- Replacement parts 64
- Warning 64
- Coolant change 65
- Periodic maintenance 2 45 65
- Periodic maintenance procedures 65
- Warning 65
- 46 periodic maintenance 66
- Periodic maintenance procedures 66
- Water and coolant mixture ratio recommended 66
- Periodic maintenance 2 47 67
- Periodic maintenance procedures 67
- 48 periodic maintenance 68
- Periodic maintenance procedures 68
- Recommended engine oil 68
- Periodic maintenance 2 49 69
- Periodic maintenance procedures 69
- 50 periodic maintenance 70
- Periodic maintenance procedures 70
- Periodic maintenance 2 51 71
- Periodic maintenance procedures 71
- 52 periodic maintenance 72
- Periodic maintenance procedures 72
- Periodic maintenance 2 53 73
- Periodic maintenance procedures 73
- Warning 73
- 54 periodic maintenance 74
- Periodic maintenance procedures 74
- Warning 74
- Periodic maintenance 2 55 75
- Periodic maintenance procedures 75
- Standard spark plug 75
- 56 periodic maintenance 76
- Periodic maintenance procedures 76
- Fuel system dfi 77
- Fuel system dfi 3 1 77
- Table of contents 77
- 2 fuel system dfi 78
- Fuel system dfi 3 3 79
- Exploded view 81
- Fuel system dfi 3 5 81
- Exploded view 83
- Fuel system dfi 3 7 83
- Dfi system 85
- Fuel system dfi 3 9 85
- Dfi system 87
- Fuel system dfi 3 11 87
- 12 fuel system dfi 88
- Dfi system 88
- Terminal names 88
- Dfi parts location 89
- Fuel system dfi 3 13 89
- 14 fuel system dfi 90
- Specifications 90
- Fuel system dfi 3 15 91
- Specifications 91
- 16 fuel system dfi 92
- Special tools and sealant 92
- Fuel system dfi 3 17 93
- Special tools and sealant 93
- 18 fuel system dfi 94
- Dfi servicing precautions 94
- Dfi servicing precautions 95
- Fuel system dfi 3 19 95
- 20 fuel system dfi 96
- Outline 96
- Troubleshooting the dfi system 96
- Fuel system dfi 3 21 97
- Troubleshooting the dfi system 97
- 22 fuel system dfi 98
- Troubleshooting the dfi system 98
- Fuel system dfi 3 23 99
- Troubleshooting the dfi system 99
- 24 fuel system dfi 100
- Dfi diagnosis flow chart 100
- Inquiries to rider 100
- Troubleshooting the dfi system 100
- Fuel system dfi 3 25 101
- Sample diagnosis sheet 101
- Troubleshooting the dfi system 101
- 26 fuel system dfi 102
- Troubleshooting the dfi system 102
- Dfi system troubleshooting guide 103
- Engine doesn t start starting difficulty 103
- Fuel system dfi 3 27 103
- 28 fuel system dfi 104
- Dfi system troubleshooting guide 104
- Dfi system troubleshooting guide 105
- Fuel system dfi 3 29 105
- Poor running at low speed 105
- 30 fuel system dfi 106
- Dfi system troubleshooting guide 106
- Dfi system troubleshooting guide 107
- Fuel system dfi 3 31 107
- 32 fuel system dfi 108
- Dfi system troubleshooting guide 108
- Poor running or no power at high speed 108
- Dfi system troubleshooting guide 109
- Fuel system dfi 3 33 109
- 34 fuel system dfi 110
- Dfi system troubleshooting guide 110
- Fuel system dfi 3 35 111
- Self diagnosis 111
- Self diagnosis outline 111
- Self diagnosis procedures 111
- 36 fuel system dfi 112
- Self diagnosis 112
- Service code clearing procedures 112
- 38 fuel system dfi 114
- How to erase service codes 114
- How to read service codes 114
- Self diagnosis 114
- Fuel system dfi 3 39 115
- Self diagnosis 115
- Service code table 115
- 40 fuel system dfi 116
- Backups 116
- Self diagnosis 116
- Fuel system dfi 3 41 117
- Self diagnosis 117
- 42 fuel system dfi 118
- Input voltage at sensor 118
- Main throttle sensor input voltage 118
- Main throttle sensor service code 11 118
- Fuel system dfi 3 43 119
- Idle speed 119
- Main throttle sensor output voltage 119
- Main throttle sensor service code 11 119
- Output voltage at sensor 119
- Wiring connection 119
- 44 fuel system dfi 120
- Main throttle sensor resistance 120
- Main throttle sensor service code 11 120
- Wiring connection 120
- Fuel system dfi 3 45 121
- Main throttle sensor circuit 121
- Main throttle sensor service code 11 121
- 46 fuel system dfi 122
- Inlet air pressure sensor input voltage 122
- Inlet air pressure sensor service code 12 122
- Input voltage at ecu 122
- Fuel system dfi 3 47 123
- Inlet air pressure sensor output voltage 123
- Inlet air pressure sensor service code 12 123
- 48 fuel system dfi 124
- Inlet air pressure sensor service code 12 124
- Pv 24 55 cmhg 124
- Fuel system dfi 3 49 125
- Inlet air pressure sensor service code 12 125
- Pv 55 86 cmhg 125
- 50 fuel system dfi 126
- Inlet air pressure sensor circuit 126
- Inlet air pressure sensor service code 12 126
- Fuel system dfi 3 51 127
- Inlet air temperature sensor output voltage 127
- Inlet air temperature sensor service code 13 127
- Output voltage at ecu 127
- 52 fuel system dfi 128
- Inlet air temperature sensor resistance 128
- Inlet air temperature sensor service code 13 128
- Fuel system dfi 3 53 129
- Water temperature sensor output voltage 129
- Water temperature sensor service code 14 129
- 54 fuel system dfi 130
- Water temperature sensor circuit 130
- Water temperature sensor resistance inspection 130
- Water temperature sensor service code 14 130
- Crankshaft sensor service code 21 131
- Fuel system dfi 3 55 131
- 56 fuel system dfi 132
- Speed sensor input voltage 132
- Speed sensor service code 24 25 132
- Fuel system dfi 3 57 133
- Speed sensor output voltage at sensor 133
- Speed sensor service code 24 25 133
- 58 fuel system dfi 134
- Speed sensor circuit 134
- Speed sensor service code 24 25 134
- Fuel system dfi 3 59 135
- Input voltage at sensor 135
- Vehicle down sensor power source voltage 135
- Vehicle down sensor service code 31 135
- Warning 135
- 60 fuel system dfi 136
- Output voltage at sensor 136
- Vehicle down sensor output voltage 136
- Vehicle down sensor service code 31 136
- Fuel system dfi 3 61 137
- Vehicle down sensor circuit 137
- Vehicle down sensor service code 31 137
- 62 fuel system dfi 138
- Input voltage at sensor 138
- Subthrottle sensor input voltage 138
- Subthrottle sensor service code 32 138
- Fuel system dfi 3 63 139
- Output voltage at sensor 139
- Subthrottle sensor output voltage 139
- Subthrottle sensor service code 32 139
- Wiring connection 139
- 64 fuel system dfi 140
- Subthrottle sensor service code 32 140
- Throttle sensor resistance 140
- Wiring connection 140
- Fuel system dfi 3 65 141
- Subthrottle sensor circuit 141
- Subthrottle sensor service code 32 141
- 66 fuel system dfi 142
- Oxygen sensor inspection 142
- Oxygen sensor not activated service code 33 europe models 142
- Oxygen sensor output voltage 142
- Oxygen sensor output voltage with plugs 142
- Oxygen sensor output voltage without plugs 142
- Oxygen sensor removal installation 142
- Fuel system dfi 3 67 143
- Oxygen sensor circuit 143
- Oxygen sensor not activated service code 33 europe models 143
- 68 fuel system dfi 144
- Input voltage at ecu 144
- Stick coil input voltage at ecu connector 144
- Stick coils 1 2 service code 51 52 144
- Fuel system dfi 3 69 145
- Stick coil circuit 145
- Stick coils 1 2 service code 51 52 145
- 70 fuel system dfi 146
- Radiator fan relay circuit 146
- Radiator fan relay inspection 146
- Radiator fan relay removal installation 146
- Radiator fan relay service code 56 146
- Fuel system dfi 3 71 147
- Subthrottle valve actuator resistance 147
- Subthrottle valve actuator service code 62 147
- 72 fuel system dfi 148
- Input voltage at actuator 148
- Subthrottle valve actuator input voltage 148
- Subthrottle valve actuator service code 62 148
- Air switching valve circuit 149
- Air switching valve inspection 149
- Air switching valve removal installation 149
- Air switching valve service code 64 149
- Fuel system dfi 3 73 149
- 74 fuel system dfi 150
- Oxygen sensor heater inspection 150
- Oxygen sensor heater removal installation 150
- Oxygen sensor heater resistance 150
- Oxygen sensor heater service code 67 europe models 150
- Fuel system dfi 3 75 151
- Oxygen sensor heater service code 67 europe models 151
- Oxygen sensor power source voltage 151
- 76 fuel system dfi 152
- Oxygen sensor circuit 152
- Oxygen sensor heater service code 67 europe models 152
- Fuel system dfi 3 77 153
- Oxygen sensor incorrect output voltage service code 94 europe models 153
- Oxygen sensor inspection 153
- Oxygen sensor output voltage 153
- Oxygen sensor output voltage with plugs 153
- Oxygen sensor output voltage without plugs 153
- Oxygen sensor removal installation 153
- 78 fuel system dfi 154
- Oxygen sensor circuit 154
- Oxygen sensor incorrect output voltage service code 94 europe models 154
- 80 fuel system dfi 156
- Fi indicator light led 156
- Fi indicator light led check 156
- Fi indicator light led circuit 156
- Fi indicator light led inspection 156
- Caution 157
- Ecu removal 157
- Fuel system dfi 3 81 157
- 82 fuel system dfi 158
- Ecu grounding inspection 158
- Ecu installation 158
- Ecu power supply inspection 158
- Ecu power source inspection 159
- Fuel system dfi 3 83 159
- 84 fuel system dfi 160
- Ecu power source circuit 160
- Fuel line 161
- Fuel system dfi 3 85 161
- Warning 161
- 86 fuel system dfi 162
- Fuel line 162
- Fuel pressure idling 162
- Warning 162
- Amount of fuel flow 163
- Fuel line 163
- Fuel system dfi 3 87 163
- Warning 163
- 88 fuel system dfi 164
- Fuel pump 164
- Warning 164
- Fuel pump 165
- Fuel system dfi 3 89 165
- 90 fuel system dfi 166
- Fuel pump 166
- Operating voltage at pump connector 166
- Pump operating voltage at pump 166
- Fuel pump 167
- Fuel pump circuit 167
- Fuel system dfi 3 91 167
- 92 fuel system dfi 168
- Fuel injectors 168
- Injector power source voltage 168
- Power source voltage at injector 168
- Fuel injectors 169
- Fuel system dfi 3 93 169
- Injector output voltage 169
- Injector wiring inspection 169
- Output voltage at injector 169
- 94 fuel system dfi 170
- Fuel injectors 170
- Caution 171
- Fuel injectors 171
- Fuel system dfi 3 95 171
- Injector fuel line inspection 171
- Injector resistance 171
- Injector resistance inspection 171
- Injector unit test 171
- 96 fuel system dfi 172
- Fuel injectors 172
- Injector fuel line maximum pressure 172
- Fuel injector circuit 173
- Fuel injectors 173
- Fuel system dfi 3 97 173
- 98 fuel system dfi 174
- Throttle cable installation 174
- Throttle cable lubrication 174
- Throttle grip and cables 174
- Throttle grip free play adjustment 174
- Throttle grip free play inspection 174
- Warning 174
- Engine vacuum synchronization inspection ad justment 175
- Fuel system dfi 3 99 175
- Idle speed inspection 175
- Throttle body assy 175
- Throttle body assy removal 175
- Warning 175
- 100 fuel system dfi 176
- Throttle body assy 176
- Caution 177
- Fuel system dfi 3 101 177
- Throttle body assy 177
- Throttle body assy disassembly 177
- Warning 177
- 102 fuel system dfi 178
- Throttle body assy 178
- Throttle body assy assembly 178
- Air cleaner 179
- Air cleaner element inspection 179
- Air cleaner element removal installation 179
- Air cleaner housing removal 179
- Air cleaner oil draining 179
- Fuel system dfi 3 103 179
- Warning 179
- 104 fuel system dfi 180
- Air cleaner 180
- Air cleaner housing installation 180
- Fuel system dfi 3 105 181
- Fuel tank 181
- Warning 181
- 106 fuel system dfi 182
- Fuel tank 182
- Warning 182
- Caution 183
- Fuel system dfi 3 107 183
- Fuel tank 183
- Fuel tank installation 183
- Warning 183
- 108 fuel system dfi 184
- Caution 184
- Fuel tank 184
- Fuel tank and cap inspection 184
- Fuel tank cleaning 184
- Warning 184
- Cooling system 185
- Cooling system 4 1 185
- Table of contents 185
- Cooling system 4 3 187
- Exploded view 187
- Coolant flow chart 189
- Cooling system 4 5 189
- 6 cooling system 190
- Specifications 190
- Cooling system 4 7 191
- Special tools 191
- 8 cooling system 192
- Coolant 192
- Caution 193
- Coolant 193
- Coolant reserve tank removal installation 193
- Cooling system 4 9 193
- Cooling system flushing 193
- 10 cooling system 194
- Water pump 194
- Water pump installation 194
- Water pump removal 194
- Cooling system 4 11 195
- Water pump 195
- 12 cooling system 196
- Water pump 196
- Cooling system 4 13 197
- Radiator 197
- 14 cooling system 198
- Radiator 198
- Cooling system 4 15 199
- Radiator 199
- Radiator cap relief pressure 199
- 16 cooling system 200
- Radiator 200
- Radiator filler neck inspection 200
- Cooling system 4 17 201
- Thermostat 201
- Thermostat installation 201
- Thermostat removal 201
- 18 cooling system 202
- Thermostat 202
- Thermostat valve opening temperature 202
- Cooling system 4 19 203
- Hose and pipes 203
- 20 cooling system 204
- Caution 204
- Water temperature sensor 204
- Water temperature sensor inspection 204
- Water temperature sensor removal installation 204
- Engine top end 205
- Engine top end 5 1 205
- Table of contents 205
- 2 engine top end 206
- Engine top end 5 5 209
- Exploded view 209
- Engine top end 5 7 211
- Exploded view 211
- 8 engine top end 212
- Exhaust system identification 212
- Exhaust system kle650a7f kle650b7f 212
- Engine top end 5 9 213
- Exhaust system identification 213
- 10 engine top end 214
- Specifications 214
- Engine top end 5 11 215
- Specifications 215
- 12 engine top end 216
- Special tools and sealant 216
- Engine top end 5 13 217
- Special tools and sealant 217
- 14 engine top end 218
- Air suction valve installation 218
- Air suction valve removal 218
- Clean air system 218
- Air suction valve inspection 219
- Air switching valve installation 219
- Air switching valve operation test 219
- Air switching valve removal 219
- Caution 219
- Clean air system 219
- Engine top end 5 15 219
- 16 engine top end 220
- Air switching valve unit test 220
- Clean air system 220
- Clean air system hose inspection 220
- Cylinder head cover 221
- Cylinder head cover removal 221
- Engine top end 5 17 221
- 18 engine top end 222
- Cylinder head cover 222
- Cylinder head cover installation 222
- Cylinder head cover 223
- Engine top end 5 19 223
- 20 engine top end 224
- Camshaft chain tensioner 224
- Camshaft chain tensioner removal 224
- Caution 224
- Camshaft chain tensioner 225
- Camshaft chain tensioner installation 225
- Engine top end 5 21 225
- 22 engine top end 226
- Camshaft camshaft chain 226
- Camshaft camshaft chain 227
- Caution 227
- Engine top end 5 23 227
- 24 engine top end 228
- Camshaft camshaft chain 228
- Camshaft camshaft chain 229
- Engine top end 5 25 229
- 26 engine top end 230
- Camshaft camshaft chain 230
- Cam height 231
- Camshaft camshaft chain 231
- Camshaft journal camshaft cap clearance 231
- Camshaft journal diameter 231
- Camshaft runout 231
- Engine top end 5 27 231
- 28 engine top end 232
- Camshaft camshaft chain 232
- Camshaft chain removal 232
- Cylinder compression 233
- Cylinder head 233
- Engine top end 5 29 233
- 30 engine top end 234
- Cylinder head 234
- Cylinder head 235
- Engine top end 5 31 235
- 32 engine top end 236
- Cylinder head 236
- Cylinder head warp 236
- Engine top end 5 33 237
- Valves 237
- 34 engine top end 238
- Valve valve guide clearance wobble method 238
- Valves 238
- Engine top end 5 35 239
- Valve seating surface outside diameter 239
- Valve seating surface width 239
- Valves 239
- 36 engine top end 240
- Valves 240
- Engine top end 5 37 241
- Valves 241
- 38 engine top end 242
- Valves 242
- 40 engine top end 244
- Cylinder pistons 244
- Cylinder pistons 245
- Engine top end 5 41 245
- 42 engine top end 246
- Cylinder inside diameter 246
- Cylinder pistons 246
- Piston diameter 246
- Cylinder pistons 247
- Engine top end 5 43 247
- Piston ring groove clearance 247
- Piston ring groove width 247
- Piston ring thickness 247
- 44 engine top end 248
- Cylinder pistons 248
- Piston ring end gap 248
- Engine top end 5 45 249
- Throttle body assy holder 249
- 46 engine top end 250
- Exhaust pipe removal 250
- Muffler 250
- Muffler body removal 250
- Warning 250
- Engine top end 5 47 251
- Muffler 251
- Clutch 253
- Clutch 6 1 253
- Table of contents 253
- Clutch 6 3 255
- Exploded view 255
- 4 clutch 256
- Specifications 256
- Clutch 6 5 257
- Special tool and sealant 257
- 6 clutch 258
- Clutch cable installation 258
- Clutch cable lubrication 258
- Clutch cable removal 258
- Clutch lever and cable 258
- Clutch lever free play adjustment 258
- Clutch lever free play inspection 258
- Clutch 6 7 259
- Clutch lever and cable 259
- 8 clutch 260
- Caution 260
- Clutch cover 260
- Clutch cover installation 260
- Clutch cover removal 260
- Release shaft installation 260
- Release shaft removal 260
- Clutch 6 9 261
- Clutch cover 261
- 10 clutch 262
- Clutch 262
- Clutch 263
- Clutch 6 11 263
- 12 clutch 264
- Clutch 264
- Clutch 265
- Clutch 6 13 265
- Clutch plate warp inspection 265
- Clutch plate wear damage inspection 265
- Clutch spring free length 265
- Clutch spring free length measurement 265
- Friction plate thickness 265
- Friction plate warp 265
- Steel plate warp 265
- 14 clutch 266
- Clutch 266
- Clutch housing finger inspection 266
- Clutch housing spline inspection 266
- Engine lubrication system 267
- Engine lubrication system 7 1 267
- Table of contents 267
- Engine lubrication system 7 3 269
- Exploded view 269
- 6 engine lubrication system 272
- Specifications 272
- Engine lubrication system 7 7 273
- Special tools and sealant 273
- 8 engine lubrication system 274
- Engine oil and oil filter 274
- Warning 274
- Engine lubrication system 7 9 275
- Oil pan 275
- Oil pan removal 275
- 10 engine lubrication system 276
- Oil pan 276
- Oil pan installation 276
- Engine lubrication system 7 11 277
- Oil pressure relief valve 277
- Warning 277
- 12 engine lubrication system 278
- Oil pump 278
- Engine lubrication system 7 13 279
- Oil pump 279
- 14 engine lubrication system 280
- Oil pump 280
- Engine lubrication system 7 15 281
- Oil pressure 281
- Oil pressure measurement 281
- Warning 281
- 16 engine lubrication system 282
- Oil pressure switch 282
- Engine removal installation 283
- Engine removal installation 8 1 283
- Table of contents 283
- Engine removal installation 8 3 285
- Exploded view 285
- 4 engine removal installation 286
- Caution 286
- Engine removal 286
- Engine removal installation 286
- Warning 286
- Engine removal installation 287
- Engine removal installation 8 5 287
- 6 engine removal installation 288
- Engine removal installation 288
- Engine removal installation 289
- Engine removal installation 8 7 289
- Crankshaft transmission 291
- Crankshaft transmission 9 1 291
- Table of contents 291
- Crankshaft transmission 9 3 293
- Exploded view 293
- Crankshaft transmission 9 5 295
- Exploded view 295
- 6 crankshaft transmission 296
- Specifications 296
- Crankshaft transmission 9 7 297
- Specifications 297
- 8 crankshaft transmission 298
- Specifications 298
- Crankshaft transmission 9 9 299
- Special tools and sealants 299
- 10 crankshaft transmission 300
- Crankcase splitting 300
- Crankcase splitting 301
- Crankshaft transmission 9 11 301
- 12 crankshaft transmission 302
- Crankcase splitting 302
- Crankcase splitting 303
- Crankshaft transmission 9 13 303
- 14 crankshaft transmission 304
- Crankcase splitting 304
- Crankcase splitting 305
- Crankshaft transmission 9 15 305
- 16 crankshaft transmission 306
- Crankcase splitting 306
- Crankcase splitting 307
- Crankshaft transmission 9 17 307
- 18 crankshaft transmission 308
- Crankshaft and connecting rods 308
- Crankshaft and connecting rods 309
- Crankshaft transmission 9 19 309
- 20 crankshaft transmission 310
- Crankshaft and connecting rods 310
- Warning 310
- Caution 311
- Crankshaft and connecting rods 311
- Crankshaft transmission 9 21 311
- Warning 311
- 22 crankshaft transmission 312
- Connecting rod bend 312
- Crankshaft and connecting rods 312
- Connecting rod big end bearing insert crankpin clearance 313
- Connecting rod big end side clearance 313
- Connecting rod twist 313
- Crankshaft and connecting rods 313
- Crankshaft transmission 9 23 313
- 24 crankshaft transmission 314
- Connecting rod big end inside diameter marks 314
- Crankpin diameter 314
- Crankpin diameter marks 314
- Crankshaft and connecting rods 314
- Crankshaft and connecting rods 315
- Crankshaft runout 315
- Crankshaft side clearance 315
- Crankshaft transmission 9 25 315
- 26 crankshaft transmission 316
- Crankcase main bearing inside diameter marks 316
- Crankshaft main bearing insert journal clearance 316
- Crankshaft main journal diameter 316
- Crankshaft main journal diameter marks 316
- Crankshaft and connecting rods 317
- Crankshaft transmission 9 27 317
- 28 crankshaft transmission 318
- Balancer 318
- Balancer 319
- Balancer shaft bearing insert journal clearance 319
- Balancer shaft diameter marks 319
- Balancer shaft journal diameter 319
- Crankshaft transmission 9 29 319
- 30 crankshaft transmission 320
- Balancer shaft bearing insert selection 320
- Crankcase bearing bore diameter marks 320
- Crankshaft transmission 9 31 321
- Transmission 321
- 32 crankshaft transmission 322
- Transmission 322
- Crankshaft transmission 9 33 323
- Transmission 323
- 34 crankshaft transmission 324
- Transmission 324
- Crankshaft transmission 9 35 325
- Transmission 325
- Transmission assy removal 325
- 36 crankshaft transmission 326
- Transmission 326
- Crankshaft transmission 9 37 327
- Transmission 327
- 38 crankshaft transmission 328
- Transmission 328
- Crankshaft transmission 9 39 329
- Transmission 329
- 40 crankshaft transmission 330
- Transmission 330
- Crankshaft transmission 9 41 331
- Transmission 331
- 42 crankshaft transmission 332
- Gear groove width 332
- Shift drum and fork installation 332
- Shift drum and fork removal 332
- Shift drum assembly 332
- Shift drum disassembly 332
- Shift drum groove width 332
- Shift fork bending 332
- Shift fork ear thickness 332
- Shift fork gear groove wear 332
- Shift fork guide pin diameter 332
- Shift fork guide pin drum groove wear 332
- Transmission 332
- Crankshaft transmission 9 43 333
- Gear dog and gear dog hole damage 333
- Transmission 333
- 44 crankshaft transmission 334
- Ball bearing needle bearing and oil seal 334
- Table of contents 335
- Wheels tires 335
- Wheels tires 10 1 335
- Exploded view 337
- Wheels tires 10 3 337
- 4 wheels tires 338
- Specifications 338
- Warning 338
- Special tools 339
- Wheels tires 10 5 339
- 6 wheels tires 340
- Wheels rims 340
- Warning 341
- Wheels rims 341
- Wheels tires 10 7 341
- 8 wheels tires 342
- Caution 342
- Rear wheel removal 342
- Wheels rims 342
- Warning 343
- Wheels rims 343
- Wheels tires 10 9 343
- 10 wheels tires 344
- Axle inspection 344
- Axle runout 100 mm 3 4 in 344
- Rim runout with tire installed 344
- Warning 344
- Wheel inspection 344
- Wheels rims 344
- Warning 345
- Wheels rims 345
- Wheels tires 10 11 345
- 12 wheels tires 346
- Balance weight 346
- Wheels rims 346
- Warning 347
- Wheels tires 10 13 347
- 14 wheels tires 348
- Warning 348
- Wheels tires 10 15 349
- 16 wheels tires 350
- Hub bearing 350
- Hub bearing 351
- Wheels tires 10 17 351
- Final drive 353
- Final drive 11 1 353
- Table of contents 353
- Exploded view 355
- Final drive 11 3 355
- 4 final drive 356
- Specifications 356
- Final drive 11 5 357
- Special tools 357
- 6 final drive 358
- Drive chain 358
- Drive chain 359
- Drive chain installation 359
- Final drive 11 7 359
- 8 final drive 360
- Drive chain 360
- Drive chain 361
- Final drive 11 9 361
- Link pin outside diameter 361
- Link plates outside width 361
- 10 final drive 362
- Sprocket coupling 362
- Final drive 11 11 363
- Sprocket coupling 363
- 12 final drive 364
- Coupling bearing installation 364
- Coupling bearing removal 364
- Coupling installation 364
- Sprocket coupling 364
- Final drive 11 13 365
- Sprocket coupling 365
- 14 final drive 366
- Rear sprocket warp 366
- Rear sprocket warp inspection 366
- Sprocket coupling 366
- Brakes 367
- Brakes 12 1 367
- Table of contents 367
- 2 brakes 368
- Brakes 12 5 371
- Exploded view 371
- Brakes 12 7 373
- Exploded view 373
- Brakes 12 9 375
- Exploded view 375
- Brakes 12 11 377
- Exploded view 377
- 12 brakes 378
- Specifications 378
- Brakes 12 13 379
- Special tools 379
- 14 brakes 380
- Brake lever brake pedal 380
- Pedal position 380
- Brake lever brake pedal 381
- Brake pedal installation 381
- Brake pedal removal 381
- Brakes 12 15 381
- 16 brakes 382
- Brake lever brake pedal 382
- Brakes 12 17 383
- Calipers 383
- 18 brakes 384
- Calipers 384
- Warning 384
- Brakes 12 19 385
- Calipers 385
- 20 brakes 386
- Calipers 386
- Rear caliper holder shaft wear 386
- Brake pad wear inspection 387
- Brake pads 387
- Brakes 12 21 387
- Front brake pad installation 387
- Front brake pad removal 387
- Rear brake pad installation 387
- Rear brake pad removal 387
- Warning 387
- 22 brakes 388
- Caution 388
- Front master cylinder installation 388
- Front master cylinder removal 388
- Master cylinder 388
- Brakes 12 23 389
- Master cylinder 389
- 24 brakes 390
- Master cylinder 390
- Brakes 12 25 391
- Master cylinder 391
- Master cylinder inspection 391
- 26 brakes 392
- Brake disc 392
- Brake discs thickness 392
- Disc runout 392
- Brake fluid 393
- Brakes 12 27 393
- Warning 393
- 28 brakes 394
- Brake fluid 394
- Brake fluid 395
- Brakes 12 29 395
- Warning 395
- 30 brakes 396
- Brake hose 396
- Brake hose inspection 396
- Brake hose removal installation 396
- Anti lock brake system equipped models 397
- Brakes 12 31 397
- Parts location 397
- 32 brakes 398
- Abs system wiring diagram 398
- Anti lock brake system equipped models 398
- Anti lock brake system equipped models 399
- Brakes 12 33 399
- Terminal names 399
- 34 brakes 400
- Abs servicing precautions 400
- Anti lock brake system equipped models 400
- Caution 400
- Warning 400
- Anti lock brake system equipped models 401
- Brakes 12 35 401
- Warning 401
- 36 brakes 402
- Anti lock brake system equipped models 402
- Anti lock brake system equipped models 403
- Brakes 12 37 403
- Anti lock brake system equipped models 405
- Brakes 12 39 405
- Sample diagnosis sheet 405
- Anti lock brake system equipped models 407
- Brakes 12 41 407
- Pre diagnosis inspection 2 407
- Self diagnosis outline 407
- Self diagnosis procedures 407
- 42 brakes 408
- Anti lock brake system equipped models 408
- 44 brakes 410
- Anti lock brake system equipped models 410
- How to erase service codes 410
- How to read service codes 410
- Anti lock brake system equipped models 411
- Brakes 12 45 411
- Service code table 411
- 46 brakes 412
- Anti lock brake system equipped models 412
- Terminal voltage 412
- Anti lock brake system equipped models 413
- Brakes 12 47 413
- Terminal voltage 413
- 48 brakes 414
- Anti lock brake system equipped models 414
- Battery terminal voltage 414
- Anti lock brake system equipped models 415
- Brakes 12 49 415
- 50 brakes 416
- Air gap 416
- Anti lock brake system equipped models 416
- Battery terminal voltage 416
- Anti lock brake system equipped models 417
- Brakes 12 51 417
- 52 brakes 418
- Air gap 418
- Anti lock brake system equipped models 418
- Anti lock brake system equipped models 419
- Brakes 12 53 419
- 54 brakes 420
- Anti lock brake system equipped models 420
- Battery terminal voltage 420
- Anti lock brake system equipped models 421
- Brakes 12 55 421
- 56 brakes 422
- Anti lock brake system equipped models 422
- Caution 422
- Anti lock brake system equipped models 423
- Brakes 12 57 423
- 58 brakes 424
- Anti lock brake system equipped models 424
- Anti lock brake system equipped models 425
- Brakes 12 59 425
- 60 brakes 426
- Air gap 426
- Anti lock brake system equipped models 426
- A abs pump motor relay fuse removal 427
- A abs solenoid valve relay fuse removal 427
- Anti lock brake system equipped models 427
- Brake hose and pipe inspection 427
- Brakes 12 61 427
- Fuse installation 427
- 62 brakes 428
- Anti lock brake system equipped models 428
- Caution 428
- Fuse inspection 428
- Suspension 429
- Suspension 13 1 429
- Table of contents 429
- Exploded view 431
- Suspension 13 3 431
- Exploded view 433
- Suspension 13 5 433
- 6 suspension 434
- Specifications 434
- Special tools 435
- Suspension 13 7 435
- 8 suspension 436
- Special tools 436
- Front fork 437
- Rebound damping force adjustment 437
- Spring action 437
- Suspension 13 9 437
- Warning 437
- 10 suspension 438
- Front fork 438
- Front fork 439
- Suspension 13 11 439
- 12 suspension 440
- Fork oil 440
- Front fork 440
- Front fork 441
- Oil level fully compressed without spring 441
- Suspension 13 13 441
- 14 suspension 442
- Front fork 442
- Front fork 443
- Suspension 13 15 443
- 16 suspension 444
- Front fork 444
- Front fork 445
- Suspension 13 17 445
- Warning 445
- 18 suspension 446
- Dust seal inspection 446
- Front fork 446
- Spring free length 446
- Spring tension inspection 446
- Rear shock absorber 447
- Rebound damping force adjustment 447
- Spring preload adjustment 447
- Spring preload setting 447
- Suspension 13 19 447
- 20 suspension 448
- Rear shock absorber 448
- Rear shock absorber installation 448
- Rear shock absorber removal 448
- Warning 448
- Rear shock absorber 449
- Suspension 13 21 449
- 22 suspension 450
- Swingarm 450
- Suspension 13 23 451
- Swingarm 451
- Swingarm bearing installation 451
- Swingarm bearing removal 451
- 24 suspension 452
- Swingarm 452
- Suspension 13 25 453
- Swingarm 453
- Steering 455
- Steering 14 1 455
- Table of contents 455
- Exploded view 457
- Steering 14 3 457
- 4 steering 458
- Special tools 458
- Steering 459
- Steering 14 5 459
- Steering adjustment 459
- Steering inspection 459
- 6 steering 460
- Steering stem 460
- Stem stem bearing removal 460
- Steering 14 7 461
- Steering stem 461
- 8 steering 462
- Steering stem 462
- Steering 14 9 463
- Steering stem 463
- Warning 463
- Handlebar 465
- Handlebar installation 465
- Handlebar removal 465
- Steering 14 11 465
- 12 steering 466
- Handlebar 466
- Frame 15 1 467
- Table of contents 467
- Exploded view 469
- Frame 15 3 469
- Exploded view 471
- Frame 15 5 471
- Exploded view 473
- Frame 15 7 473
- 8 frame 474
- Seat installation 474
- Seat removal 474
- Fairings 475
- Frame 15 9 475
- Lower fairing installation 475
- Lower fairing removal 475
- Middle fairing installation 475
- Middle fairing removal 475
- 10 frame 476
- Fairings 476
- Fairings 477
- Frame 15 11 477
- 12 frame 478
- Side covers 478
- Frame 15 13 479
- Seat covers 479
- 14 frame 480
- Fenders 480
- Fenders 481
- Frame 15 15 481
- 16 frame 482
- Fenders 482
- Frame 15 17 483
- Warning 483
- 18 frame 484
- Windshield 484
- Frame 15 19 485
- Sidestand 485
- Sidestand installation 485
- Sidestand removal 485
- 20 frame 486
- Frame cover 486
- Frame 15 21 487
- Rear view mirrors 487
- Electrical system 489
- Electrical system 16 1 489
- Table of contents 489
- 2 electrical system 490
- Electrical system 16 5 493
- Exploded view 493
- Electrical system 16 7 495
- Exploded view 495
- Electrical system 16 9 497
- Exploded view 497
- 10 electrical system 498
- Specifications 498
- Electrical system 16 11 499
- Special tools and sealant 499
- Electrical system 16 13 501
- Parts location 501
- 20 electrical system 508
- Precautions 508
- Electrical system 16 21 509
- Electrical wiring 509
- 22 electrical system 510
- Battery 510
- Battery activation 510
- Battery installation 510
- Battery removal 510
- Caution 510
- Battery 511
- Electrical system 16 23 511
- 24 electrical system 512
- Battery 512
- Kawasaki recommended chargers 512
- Battery 513
- Caution 513
- Electrical system 16 25 513
- Interchange 513
- Precautions 513
- Warning 513
- 26 electrical system 514
- Battery 514
- Battery terminal voltage 514
- Warning 514
- Battery 515
- Electrical system 16 27 515
- Terminal voltage 11 less than 12 v 515
- Terminal voltage less than 11 v 515
- 28 electrical system 516
- Alternator cover installation 516
- Alternator cover removal 516
- Charging system 516
- Stator coil removal 516
- Charging system 517
- Electrical system 16 29 517
- 30 electrical system 518
- Charging system 518
- Alternator inspection 519
- Charging system 519
- Electrical system 16 31 519
- 32 electrical system 520
- Charging system 520
- Table 1 alternator output voltage 520
- Table 2 stator coil resistance 520
- Charging system 521
- Electrical system 16 33 521
- Regulator rectifier inspection 521
- 34 electrical system 522
- Charging system 522
- Rectifier circuit inspection 522
- Charging system 523
- Electrical system 16 35 523
- 36 electrical system 524
- Charging system 524
- Charging voltage 524
- Charging voltage inspection 524
- Charging system 525
- Charging system circuit 525
- Electrical system 16 37 525
- 38 electrical system 526
- Starter motor clutch 526
- Caution 527
- Crankshaft sensor removal 527
- Electrical system 16 39 527
- Ignition system 527
- Warning 527
- 40 electrical system 528
- Crankshaft sensor inspection 528
- Crankshaft sensor installation 528
- Ignition system 528
- Crankshaft sensor peak voltage 529
- Electrical system 16 41 529
- Ignition system 529
- 42 electrical system 530
- Ignition coil winding resistance 530
- Ignition system 530
- Electrical system 16 43 531
- Ignition system 531
- Primary lead connection 531
- Stick coil primary peak voltage 531
- Warning 531
- 44 electrical system 532
- Condition 532
- Ignition system 532
- Condition 533
- Electrical system 16 45 533
- Ignition system 533
- Electrical system 16 47 535
- Ignition system 535
- Ignition system circuit 535
- 48 electrical system 536
- Caution 536
- Electric starter system 536
- Starter motor installation 536
- Starter motor removal 536
- Electric starter system 537
- Electrical system 16 49 537
- 50 electrical system 538
- Electric starter system 538
- Electric starter system 539
- Electrical system 16 51 539
- Starter motor brush length 539
- 52 electrical system 540
- Electric starter system 540
- Electric starter system 541
- Electrical system 16 53 541
- Testing relay 541
- 54 electrical system 542
- Electric starter circuit 542
- Electric starter system 542
- Electrical system 16 55 543
- Lighting system 543
- 56 electrical system 544
- Lighting system 544
- Electrical system 16 57 545
- Lighting system 545
- 58 electrical system 546
- Lighting system 546
- Electrical system 16 59 547
- Headlight tail light circuit 547
- Lighting system 547
- 60 electrical system 548
- Lighting system 548
- Connect one 12 v battery and turn signal lights as indi cated in the figure and count how may times the lights flash for one minute turn signal relay a turn signal lights b 12 v battery c 549
- Cycle s per minute corrected to one light burned out 549
- Electrical system 16 61 549
- If the lights do not flash as specified replace the turn sig nal relay 549
- Lighting system 549
- Testing turn signal relay 549
- 62 electrical system 550
- Lighting system 550
- Turn signal light circuit 550
- Air switching valve 551
- Air switching valve resistance 551
- Electrical system 16 63 551
- 64 electrical system 552
- Fan motor inspection 552
- Radiator fan circuit 552
- Radiator fan system 552
- Electrical system 16 65 553
- Oil pressure warning system 553
- Oil pressure warning system circuit 553
- 66 electrical system 554
- Oil pressure warning system 554
- Electrical system 16 67 555
- Lighting delay time 555
- Oil pressure warning system 555
- 68 electrical system 556
- Caution 556
- Meter gauge disassembly 556
- Meter gauge indicator unit 556
- Meter unit removal 556
- Electrical system 16 69 557
- Meter gauge indicator unit 557
- 70 electrical system 558
- Meter gauge indicator unit 558
- Electrical system 16 71 559
- Meter gauge indicator unit 559
- 72 electrical system 560
- Meter gauge indicator unit 560
- Electrical system 16 73 561
- Meter gauge indicator unit 561
- 74 electrical system 562
- Meter gauge indicator unit 562
- Electrical system 16 75 563
- Meter gauge indicator unit 563
- 76 electrical system 564
- Meter gauge indicator unit 564
- Electrical system 16 77 565
- Meter circuit 565
- Meter gauge indicator unit 565
- 78 electrical system 566
- Switches and sensors 566
- Electrical system 16 79 567
- Switches and sensors 567
- Water temperature sensor resistance 567
- 80 electrical system 568
- Fuel level sensor resistance 568
- Switches and sensors 568
- Caution 569
- Electrical system 16 81 569
- Oxygen sensor heater inspection europe models 569
- Oxygen sensor inspection europe models 569
- Oxygen sensor installation europe models 569
- Oxygen sensor removal europe models 569
- Switches and sensors 569
- 82 electrical system 570
- Connections 570
- Switches and sensors 570
- Electrical system 16 83 571
- Relay box 571
- Relay box removal 571
- Relay circuit inspection 571
- 84 electrical system 572
- Diode circuit inspection 572
- Relay box 572
- Relay circuit inspection with the battery connected 572
- Relay circuit inspection with the battery disconnected 572
- Electrical system 16 85 573
- Relay box 573
- Relay box internal circuit 573
- 86 electrical system 574
- A main fuse removal 574
- Fuse box fuse removal 574
- A ecu fuse removal 575
- Caution 575
- Electrical system 16 87 575
- Fuse inspection 575
- Fuse installation 575
- Appendix 577
- Appendix 17 1 577
- Table of contents 577
- Appendix 17 3 579
- Cable wire and hose routing 579
- Appendix 17 5 581
- Cable wire and hose routing 581
- Appendix 17 7 583
- Cable wire and hose routing 583
- Appendix 17 9 585
- Cable wire and hose routing 585
- Appendix 17 11 587
- Cable wire and hose routing 587
- Appendix 17 13 589
- Cable wire and hose routing 589
- Appendix 17 15 591
- Cable wire and hose routing 591
- Appendix 17 17 593
- Cable wire and hose routing 593
- Appendix 17 19 595
- Cable wire and hose routing 595
- Appendix 17 21 597
- Cable wire and hose routing 597
- Appendix 17 23 599
- Cable wire and hose routing 599
- Appendix 17 25 601
- Cable wire and hose routing 601
- Appendix 17 27 603
- Cable wire and hose routing 603
- Appendix 17 29 605
- Cable wire and hose routing 605
- Appendix 17 31 607
- Cable wire and hose routing 607
- Appendix 17 33 609
- Cable wire and hose routing 609
- Appendix 17 35 611
- Cable wire and hose routing 611
- Appendix 17 37 613
- Cable wire and hose routing 613
- Appendix 17 39 615
- Cable wire and hose routing 615
- Appendix 17 41 617
- Cable wire and hose routing 617
- Appendix 17 43 619
- Cable wire and hose routing 619
- Appendix 17 45 621
- Cable wire and hose routing 621
- 46 appendix 622
- Engine doesn t start starting difficulty 622
- Poor running at low speed 622
- Troubleshooting guide 622
- Appendix 17 47 623
- Overheating 623
- Poor running or no power at high speed 623
- Troubleshooting guide 623
- 48 appendix 624
- Abnormal engine noise 624
- Clutch operation faulty 624
- Gear shifting faulty 624
- Over cooling 624
- Troubleshooting guide 624
- Abnormal drive train noise 625
- Abnormal frame noise 625
- Appendix 17 49 625
- Exhaust smokes excessively 625
- Handling and or stability unsatisfactory 625
- Oil pressure warning light goes on 625
- Troubleshooting guide 625
- 50 appendix 626
- Battery trouble 626
- Brake doesn t hold 626
- Troubleshooting guide 626
- Model application 627
- Part no 9924 1369 01 627
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