Ski-Doo Ski Doo GSX 2005 [1119/1429] Warning

Ski-Doo Ski Doo MX Z 2005 [1119/1429] Warning
Section 04 ENGINE (4-TEC)
Subsection 07 (CRANKCASE)
2
1
R1004motr121A
1. Ball bearing
2. Bearing puller
Remove plain bearings no. 6, no. 7, no. 18 and
no. 19 with the proper plain bearing installer/re-
mover (P/N 529 035 913).
NOTE: Carefully push the plain bearings out, from
the crankcase half inside towards the outside.
NOTE: Place the proper support sleeve (P/N 529
035 944) under PTO crankcase half before remov-
ing plain bearings. There is no support sleeve
for alternator side crankcase half. To brace the
crankcase half, use a suitable wooden block or
other support.
CAUTION: Suitable support sleeve must have
straight surface.
During disassembly, make sure not to damage the
sealing surfaces of the crankcase halves.
3
1
R1004motr122A
2
PUSH PLAIN BEARINGS OUTSIDE
1. Crankcase half alternator side
2. Plain bearing remover
3. Wooden block
PLAIN BEARING REMOVER
Alternator side
PTO side
529 035 913
SUPPORT SLEEVE
PTO side 529 035 944
1
2
R1004motr123A
3
PUSH PLAIN BEARINGS OUTSIDE
1. Crankcase half PTO side
2. Plain bearing remover
3. Support sleeve (P/N 529 035 944)
Bearing Installation Procedure
Unless otherwise instructed, never use hammer
to install ball bearings or plain bearings. Use press
machine only.
Always heat crankcase half up to 100°C(212°F)
before installing ball bearing.
WARNING
Clean oil, outside and inside of crankcase half
before heating it.
NOTE: Place new ball bearing in freezer for 10
minutes before installation.
NOTE: No striking tools are to be used to insert
the ball bearing. With moderate (thumb) pressure
the bearing has to be mounted manually into the
alternator side cover.
Install plain bearings no. 6, no. 7, no. 18 and
no. 19 with the proper plain bearing installer/re-
mover (P/N 529 035 913).
Fit the plain bearings with Petamo grease (P/N 420
899 271).
mmr2005-027 253

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