Ski-Doo Ski Doo GSX 2005 [264/1429] Component inspection replacement and adjustment

Ski-Doo Ski Doo MX Z 2005 [264/1429] Component inspection replacement and adjustment
Section 06 ENGINE MANAGEMENT (SDI)
Subsection 03 (COMPONENT INSPECTION, REPLACEMENT AND ADJUSTMENT)
COMPONENT INSPECTION,
REPLACEMENT AND ADJUSTMENT
SERVICE TOOLS
Description Part Number Page
Fluke 111.............................................................................. 529 035 868 .........................................251
hose pinchers ......................................................................
295 000 076 ......................................... 254
pressure gauge.....................................................................
529 035 591 ......................................... 258
VCK (Vehicle Communication Kit).........................................
529 035 981
................................. 249, 259
wrench.................................................................................. 529 035 899 ................................. 259260
SERVICE PRODUCTS
Description Part Number Page
anti-seize lubricant................................................................ 293 800 070
......................................... 272
dielectric grease ...................................................................
293 550 004 ......................................... 261
Loctite 5910.......................................................................... 293 800 081
................................. 269, 272
pulley flange cleaner.............................................................
413 711 809 ......................................... 255
GENERAL
Engine problems are not necessarily related to the
engine management system.
It is important to ensure that the mechanical in-
tegrity of the engine and drive system are present:
good transmission system operation
good engine compression and properly operat-
ing mechanical components, no leaks etc.
fuel pump connection and fuel lines without
leaks.
Check the chart in TROUBLESHOOTING section
to have an overview of problems and suggested
solutions.
When replacing a component, always check its
operation after installation.
FUEL SYSTEM
WARNING
The fuel system of a fuel injection system
holds much more pressure than that of a car-
bureted snowmobile. Prior to disconnecting
a hose or to removing a component from
the fuel system, follow the recommenda-
tion described here. Pay attention that some
hoses may have more than one clamp at their
ends. Ensure to reinstall the same quantity
of clamps at assembly.
UsetheVCK(VehicleCommunicationKit)
(P/N 529 035 981) to release the fuel pressure
in the system. Look in the Activation section
of the software B.U.D.S. (ensure to use the
latest version available on BOSSWeb).
mmr2005-081 249

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