Kemppi KMS 400 MVU [11/16] Maintenance 6
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EN
OperatiOn COntrOl switChes and pOtentiOMeters4.
Main switCh i/O4.1
When you turn the switch into I-position, pilot lamp H11 on the front face is illuminated and
the machine is ready for use.
NOTE! Always turn the machine on and o with the mains switch, never use the mains plugs as a
switch.
pilOt laMps4.2
The pilot lamps of the machine report the electric operation:
The green pilot lamp H11 when lit indicates that the machine is on and ready for use and it is
connected to the mains supply with the main switch in the I-position.
H12 indicates when lit that the thermal protection of the machine has been activated due to
over heating. The cooling fan will continue to run and cool the machine down and when the
lamp is o the machine is ready to weld.
OperatiOn OF COOling Fan4.3
In FastMig power sources there are two simultaneously operating fans.
The fan is started for a moment when main switch is placed into position I.•
The fan will start during welding as the machine heats up and it will run for 1 to 10 •
minutes after the welding has stopped.
Manual Metal arC welding5.
The FastMig power source can be used in electrode welding by connecting a FastMig
MFS 53, MFS 55 or MSF 57 wire feeder to it. The power source can be made suitable for
electrode welding without a wire feeder by connecting an R10 or R20 remote control to the
X14 or X15 terminal at the back of the power source for welding current adjustment, and the
welding power cable connected to the power source’s (+) connector X11 or X12.
MaintenanCe6.
The amount of use and the working environment should be taken into consideration
when planning the frequency of maintenance of the machine. Careful use and preventive
maintenance will help to ensure trouble-free operation.
Cables6.1
Check the condition of welding and connection cables daily. Do not use damaged cables.
Make sure that the mains cables in use are safe and according to laid down regulations.
The repair and mounting of a mains connection cable should be carried out only by an
authorised electrician.
pOwer sOurCe6.2
NOTE! Disconnect the plug of the machine from the mains socket and wait approx. 2 minutes
(capacitor charge) before removing the cover plate.
Check at least every half year:
Electric connectors of the machine – clean the oxidised parts and tighten the loosened •
ones.
Note! You must know correction tension torques before starting the reparation of the •
joints.
Clean the inner parts of the machine from dust and dirt e.g. with a soft brush and •
vacuum cleaner. Also clean the ventilation net behind the front grate.
Do not use compressed air, there is a risk that dirt is packed even more tightly into gaps •
of cooling proles.
9
FastMig KMS 400 MVU / © Kemppi Oy / 1042
Содержание
- Fastmig 1
- Kms 400 mvu 1
- Operating manual 3
- Contents 4
- Disposal of the machine 4
- General safety instructions 4
- Installation 4
- Maintenance 4
- Manual metal arc welding 4
- Operation control switches and potentiometers 4
- Operation disturbances 4
- Ordering numbers 4
- Preface 4
- Technical data 4
- Warranty policy 4
- Fastmig kms 400 mvu kemppi oy 1042 5
- General 1 5
- Important notes 5
- Operation control and connectors 1 5
- Preface 1 5
- Product introduction 1 5
- X11 x13 5
- X14 x15 5
- Accessories 1 6
- Cables 1 6
- Fastmig kms 400 mvu 6
- Fastmig kms 400 mvu kemppi oy 1042 6
- R10 r20 6
- Remote control devices 1 6
- Fastmig kms 400 mvu kemppi oy 1042 7
- General electric safety 7
- General operating safety 7
- General safety instructions 2 7
- Spatter and fire safety 7
- Use of personal protective equipment 7
- Environment 8
- Fastmig kms 400 mvu kemppi oy 1042 8
- Transportation lifting and suspension 8
- Welding fumes 8
- Welding power circuit 8
- Circuit diagram and spare part lists 9
- Connection to the mains supply 3 9
- Disclaimer 9
- Distribution network 3 9
- Fastmig kms 400 mvu kemppi oy 1042 9
- Gas bottles and pneumatic devices 9
- Installation 3 9
- Positioning of the machine 3 9
- Cable duty cycle ed voltage loss 10 m 10
- Fastmig kms 400 mvu kemppi oy 1042 10
- If changing the mains cable take into consideration the following 10
- Rated voltage fuses slow blow connection cable mm² 10
- Welding and earth cables 3 10
- Cables 6 11
- Fastmig kms 400 mvu kemppi oy 1042 11
- Main switch i o 4 11
- Maintenance 6 11
- Manual metal arc welding 5 11
- Operation control switches and potentiometers 4 11
- Operation of cooling fan 4 11
- Pilot lamps 4 11
- Power source 6 11
- Control fuses 7 12
- Fastmig kms 400 mvu kemppi oy 1042 12
- Loss of a phase in the mains supply 7 12
- Operation disturbances 7 12
- Operation of the overload protection 7 12
- Regular maintenance 6 12
- The major points in the maintenance procedure are listed as follows 12
- Under and overvoltages in the mains supply 7 12
- Accessories return current cable 13
- Cable for mma welding 13
- Cooling unit fastcool 10 13
- Disposal of the machine 8 13
- Fastmig kms 400 mvu 13
- Fastmig kms 400 mvu kemppi oy 1042 13
- Gun holder gh 30 13
- Msf 53 13
- Msf 55 13
- Msf 57 13
- Mxf 63 13
- Mxf 65 13
- Mxf 67 13
- Ordering numbers 9 13
- Panels for wire feeders sf 51 13
- Remote controlled interconnecting cable 13
- Return current cable 13
- Sf 52w 13
- Sf 53w 13
- Transport unit pm 500 13
- Wire feeders mxf 65 13
- Connection cable 14
- Degree of protection 14
- Duty cycle 40 c 14
- Efficiency at max current 14
- Emc class 14
- External dimensions 14
- Fastmig kms 400 mvu 400 v 230 v connection voltage 14
- Fastmig kms 400 mvu kemppi oy 1042 14
- Fuse delayed 14
- Idle power 14
- Max welding voltage 14
- Minimun short circuit power ssc of supply network 14
- Open circuit voltage 14
- Operating temperature range 14
- Operating voltage for cooling unit 14
- Power factor at max current 14
- Primary current 14
- Rated power 14
- Storage temperature range 14
- Technical data 10 14
- Weight 14
- Welding range 14
- Fastmig kms 400 mvu kemppi oy 1042 15
- Limitations of the warranty 15
- Undertaking warranty repairs 15
- Warranty policy 11 15
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