Yamaha 40 VEOS — определение толщины шима передней передачи для механических систем [140/224]
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6-25
LOWR
E
SHIMMING
Forward gear shim
NOTE:
Find forward gear shim thickness (T1) by
selecting shims until the specified measure-
ment (M) is obtained with the special tool.
1. Measure:
● Measurement (M)
NOTE:
Measure the length between the shimming
plate and the bearing outer race after turn-
ing the outer race 2 to 3 times.
2. Calculate:
● Forward gear shim thickness (T1)
NOTE:
● F is the deviation of the lower case dimen-
sion from standard. It is stamped on the
trim tab mounting surface of the lower
case in 0.01 mm units. If the F mark is
missing or unreadable, assume an F mark
of “0”, and check the backlash when the
unit is assembled.
● If the F value is negative (–), then subtract
the F value from the measurement.
Example:
If M is “22.30 mm” and F mark is “+5”,
then T1 = 22.75 mm + (+5)/100 – 22.30
= 0.45 + 0.05 mm
= 0.50 mm
If M is “22.30 mm” and F mark is “–5”,
then T1 = 22.75 mm + (–5)/100 – 22.30
= 0.45 – 0.05 mm
= 0.40 mm
Shimming Plate:
90890-06701
Digital caliper:
90890-06704
Forward gear shim thickness
(T1) = 22.75 + F/100 – M
Содержание
- English p.1
- Service manual p.1
- Notice p.2
- All of the procedures in this manual are organized in a sequential step by step format the information has been complied to provide the mechanic with an easy to read handy refer ence that contains comprehensive explanations of all disassembly repair assembly and inspection operations in this revised format the condition of a faulty component will precede an arrow symbol and the course of action required will follow the symbol e g p.3
- Manual format p.3
- Replace p.3
- Model indication p.3
- An index to contents is provided on the first page of each section p.3
- The illustrations p.3
- How to use this manual p.3
- Some illustrations in this manual may differ from the model you have this is because a pro cedure described may relate to several models though only one may be illustrated the name of model described will be mentioned in the description p.3
- Bearings pitting damage p.3
- These have been kept to a minimum however when you are referred to another section of the manual you are told the page number to go to p.3
- References p.3
- Multiple models are shown in this manual these indications are noted as follows p.3
- To assist you to find your way about this manual the section title and major heading is given at the head of every page p.3
- The safety alert symbol means attention become alert your safety is involved p.4
- Board motor p.4
- Warning p.4
- Specifications p.4
- Warnings cautions and notes p.4
- Failure to follow warning instructions could result in severe injury or death to the machine p.4
- Attention is drawn to the various warnings cautions and notes which distinguish important information in this manual in the following ways p.4
- A note provides key information to make procedures easier or clearer p.4
- A caution indicates special precautions that must be taken to avoid damage to the out p.4
- These are given in bold type at each procedure it is not necessary to leave the section deal ing with the procedure in order to look up the specifications it is important to note the differences in specifications of models when a procedure relates to more than one model the main differences in specifications will be shown in a following table p.4
- Operator a bystander or a person inspecting or repairing the outboard motor p.4
- Caution p.4
- How to read descriptions p.5
- Insp adj fuel p.6
- Gen info spec p.6
- Trbl anls p.6
- 2 3 4 5 6 7 8 9 p.9
- Gen info p.9
- General information p.9
- Chapter 1 general information p.9
- Gen info p.10
- Starting serial numbers p.10
- Serial number p.10
- Identification p.10
- Oils greases and sealing fluids p.11
- Self protection p.11
- Gen info p.11
- Ventilation p.11
- Safety while working p.11
- Fire prevention p.11
- Gen info p.12
- Safety while working p.12
- Good working practices p.12
- Disassembly and assembly p.13
- Safety while working p.13
- Gen info p.13
- Special tools p.14
- Gen info p.14
- Special tools p.15
- Measuring p.15
- Gen info p.15
- Special tools p.16
- Gen info p.16
- Removal and installation p.17
- Special tools p.17
- Gen info p.17
- Special tools p.18
- Gen info p.18
- Special tools p.19
- Gen info p.19
- Specifications p.21
- 2 3 4 5 6 7 8 9 p.21
- Chapter 2 specifications p.21
- Ignition system p.22
- Control system p.22
- Compression ratio p.22
- Intake system p.22
- Enrichment system p.22
- Engine type p.22
- Cooling system p.22
- Number of carburetor p.22
- Starting system p.22
- Dimension over all length p.22
- Over all width p.22
- Number of cylinder p.22
- Boat transom height s p.22
- Full throttle operating range p.22
- Stroke p.22
- For canada and europe p.22
- Exhaust system p.22
- Spark plug ngk p.22
- Scavenging system p.22
- Performance output iso p.22
- Over all height s p.22
- Maximum fuel con sumption p.22
- Alternator output p.22
- Lubrication system p.22
- Advance type p.22
- Item unit model p.22
- Weight with aluminum propeller s p.22
- General specifications p.22
- Total displacement p.22
- Electrical battery capacity p.23
- Trim angle p.23
- Engine oil type grade p.23
- Steering angle p.23
- Drive unit gear shift position p.23
- Cold cranking p.23
- Propeller direction p.23
- Gear ratio p.23
- Gear oil type p.23
- Gear oil quantity p.23
- Fuel rating p.23
- Fuel and lubrication fuel type p.23
- Tilt up angle p.23
- Tilt angle p.23
- Engine oil tank capacity p.23
- Shallow water crushing angle p.23
- Propeller series mark p.23
- Propeller drive system p.23
- Clutch type p.23
- Bracket trim tilt system p.23
- 1 pump octane number research octane motor octane 2 p.23
- Mixing ratio p.23
- Item unit model p.23
- General specifications p.23
- Gear type p.23
- Number of carburetor p.24
- Boat transom height s p.24
- Cooling system p.24
- Number of cylinder p.24
- Compression ratio p.24
- Maximum fuel con sumption p.24
- Alternator output p.24
- Lubrication system p.24
- Advance type p.24
- Item unit model p.24
- Intake system p.24
- Ignition system p.24
- Weight with aluminum propeller s p.24
- General specifications p.24
- Total displacement p.24
- Full throttle operating range p.24
- Stroke p.24
- For canada and europe p.24
- Starting system p.24
- Exhaust system p.24
- Spark plug ngk p.24
- Enrichment system p.24
- Scavenging system p.24
- Engine type p.24
- Performance output iso p.24
- Dimension over all length p.24
- Over all width p.24
- Over all height s p.24
- Control system p.24
- Tilt angle p.25
- 1 pump octane number research octane motor octane 2 p.25
- Gear type p.25
- Engine oil tank capacity p.25
- Steering angle p.25
- Electrical battery capacity p.25
- Shallow water crushing angle p.25
- Drive unit gear shift position p.25
- Propeller series mark p.25
- Cold cranking p.25
- Propeller drive system p.25
- Clutch type p.25
- Propeller direction p.25
- Bracket trim tilt system p.25
- Mixing ratio p.25
- Item unit model p.25
- General specifications p.25
- Gear ratio p.25
- Gear oil type p.25
- Gear oil quantity p.25
- Fuel rating p.25
- Fuel and lubrication fuel type p.25
- Trim angle p.25
- Engine oil type grade p.25
- Tilt up angle p.25
- Starting system p.26
- Exhaust system p.26
- Engine type p.26
- Control system p.26
- Compression ratio p.26
- Number of carburetor p.26
- Lubrication system p.26
- Intake system p.26
- General specifications p.26
- Weight with aluminum pro peller s p.26
- Full throttle operation range p.26
- Total displacement p.26
- For canada and europe p.26
- Spark plug ngk p.26
- Enrichment system p.26
- Scavenging system p.26
- Dimension over all length p.26
- Performance output iso p.26
- Cooling system p.26
- Over all width p.26
- Over all height s p.26
- Number of cylinder p.26
- Bore stroke p.26
- Maximum fuel con sumption p.26
- Boat transom height s p.26
- Alternator output p.26
- Item unit model p.26
- Advance type p.26
- Ignition system p.26
- Electrical battery capacity p.27
- Propeller series mark p.27
- Propeller direction p.27
- Mixing ratio p.27
- 1 pump octane number research octane motor octane 2 p.27
- Item unit model p.27
- General specifications p.27
- Gear type p.27
- Gear ratio p.27
- Gear oil type p.27
- Gear oil quantity p.27
- Fuel rating p.27
- Trim angle p.27
- Fuel and lubrica tion fuel type p.27
- Tilt up angle p.27
- Engine oil type grade p.27
- Tilt angle p.27
- Engine oil tank capacity p.27
- Steering angle p.27
- Shallow water crush ing angle p.27
- Drive unit gear shift position p.27
- Cold cracking p.27
- Propeller drive system p.27
- Clutch type p.27
- Bracket trim tilt system p.27
- Maintenance specifications p.28
- Engine p.28
- Maintenance specifications p.29
- Maintenance specifications p.30
- Maintenance specifications p.31
- Electrical p.31
- Maintenance specifications p.32
- Maintenance specifications p.33
- Maintenance specifications p.34
- Dimension 1 p.34
- W5 mm in p.35
- T1 mm in p.35
- Symbol unit p.35
- Maintenance specifications p.35
- L7 mm in p.35
- L6 s mm in p.35
- H9 mm in p.35
- H4 s mm in p.35
- H12 s mm in p.35
- A3 degree p.35
- A2 degree p.35
- A1 degree p.35
- Maintenance specifications p.36
- Dimension 2 p.36
- Maintenance specifications p.37
- Tightening torque p.38
- Specified torque p.38
- Tightening torque p.39
- General torque p.39
- 2 3 4 5 6 7 8 9 p.41
- Chapter 3 periodic inspection and adjustment p.41
- Periodic inspection and adjustment p.41
- Insp adj p.41
- Maintenance interval chart p.42
- Insp adj p.42
- Fuel system control system p.43
- Fuel system p.43
- Periodic service p.43
- Insp adj p.43
- Control system p.43
- Insp adj p.44
- Control system p.44
- Warning p.45
- Insp adj p.45
- Control system p.45
- Insp adj p.46
- Control system p.46
- Oil injection system p.47
- Insp adj p.47
- Control system oil injection system p.47
- Power trim and tilt system p.48
- Warning p.48
- Oil injection system power trim and tilt system p.48
- Insp adj p.48
- Lower unit p.49
- Insp adj p.49
- Warning p.50
- Lower unit general p.50
- Insp adj p.50
- General p.50
- Caution p.50
- Insp adj p.51
- General p.51
- Insp adj p.52
- General p.52
- Chapter 4 fuel system p.53
- Fuel system p.53
- 2 3 4 5 6 7 8 9 p.53
- Removal and installation chart p.55
- Fuel joint fuel filter and fuel pump p.55
- Fuel line layout p.56
- Fuel joint fuel filter and fuel pump p.56
- Service points p.57
- Fuel joint fuel filter and fuel pump p.57
- Removal and installation chart p.59
- Carburetor removal p.59
- Exploded diagram p.60
- Carburetor p.60
- Removal and installation chart p.61
- Caution p.61
- Carburetor p.61
- Service points p.62
- Caution p.62
- Carburetor p.62
- Carburetor p.63
- Removal and installation chart p.65
- Prime starter p.65
- Prime starter p.66
- Service points p.66
- Prime starter p.67
- Removal and installation chart p.69
- Oil tank p.69
- Oil tank p.70
- Oil line layout p.70
- Service points p.71
- Oil tank p.71
- Removal and installation chart p.73
- Oil pump p.73
- Power unit p.74
- Chapter 5 power unit p.74
- 2 3 4 5 6 7 8 9 p.74
- 2 3 4 5 6 7 8 9 p.75
- Removal and installation chart p.77
- Power unit removal p.77
- Recoil starter p.79
- Removal and installation chart p.79
- Service points p.80
- Recoil starter p.80
- Recoil starter p.81
- Recoil starter p.82
- Recoil starter p.83
- Removal and installation chart p.85
- Flywheel magneto and magneto base p.85
- Service points p.86
- Flywheel magneto and magneto base p.86
- Caution p.86
- Flywheel magneto and magneto base p.87
- Exploded diagram p.88
- Electrical unit removal p.88
- Electrical unit removal p.89
- Removal and installation chart p.89
- Electrical unit p.91
- Removal and installation chart p.91
- Removal and installation chart p.93
- Reed valve and check valve p.93
- Service points p.94
- Reed valve and check valve p.94
- Reed valve and check valve p.95
- Cylinder head thermostat and exhaust cover p.97
- Removal and installation chart p.97
- Service points p.98
- Cylinder head thermostat and exhaust cover p.98
- Caution p.98
- Cylinder head thermostat and exhaust cover p.99
- Removal and installation chart p.101
- Crankcase and cylinder body p.101
- Exploded diagram p.102
- Crankcase and cylinder body p.102
- Removal and installation chart p.103
- Crankcase and cylinder body p.103
- Service points p.104
- Crankcase and cylinder body p.104
- Crankcase and cylinder body p.105
- Removal and installation chart p.107
- Crank shaft and piston p.107
- Caution p.107
- Service points p.108
- Crank shaft and piston p.108
- Crank shaft and piston p.109
- Crank shaft and piston p.110
- Crank shaft and piston p.111
- Caution p.111
- Crank shaft and piston p.112
- Caution p.112
- Lower unit p.114
- Chapter 6 lower unit p.114
- 2 3 4 5 6 7 8 9 p.114
- 2 3 4 5 6 7 8 9 p.115
- Service points p.117
- Removal and installation chart p.117
- Lower unit removal p.117
- Water pump p.119
- Service points p.119
- Removal and installation chart p.119
- Removal and installation chart p.121
- Propeller shaft and reverse gear p.121
- Service points p.122
- Propeller shaft and reverse gear p.122
- Propeller shaft and reverse gear p.123
- Propeller shaft and reverse gear p.124
- Propeller shaft and reverse gear p.125
- Removal and installation chart p.127
- Drive shaft forward gear and shift rod p.127
- Exploded diagram p.128
- Drive shaft forward gear and shift rod p.128
- Removal and installation chart p.129
- Drive shaft forward gear and shift rod p.129
- Service points p.130
- Drive shaft forward gear and shift rod p.130
- Drive shaft forward gear and shift rod p.131
- Drive shaft forward gear and shift rod p.132
- Drive shaft forward gear and shift rod p.133
- Shimming p.134
- Shim selection for usa and canada p.134
- Shim selection p.135
- Shimming p.136
- Shimming p.137
- Shimming p.138
- Shim selection except for usa and canada p.138
- Shimming p.139
- Shimming p.140
- Shimming p.141
- Backlash measurement p.141
- Shimming p.142
- Shimming p.143
- Shimming p.144
- Chapter 7 bracket unit p.146
- Bracket unit p.146
- 2 3 4 5 6 7 8 9 p.146
- 2 3 4 5 6 7 8 9 p.147
- Tiller handle removal p.149
- Removal and installation chart p.149
- Tiller handle p.151
- Removal and installation chart p.151
- Tiller handle p.152
- Exploded diagram p.152
- Tiller handle p.153
- Service points p.153
- Removal and installation chart p.153
- Service points p.155
- Removal and installation chart p.155
- Link ass y disassembly p.155
- Shift actuator and bottom cowling p.157
- Removal and installation chart p.157
- Service points p.159
- Removal and installation chart p.159
- Upper case removal p.159
- Upper case and exhaust manifold p.161
- Removal and installation chart p.161
- Removal and installation chart p.163
- Clamp bracket p.163
- Removal and installation chart p.165
- Clamp bracket p.165
- Steering bracket p.167
- Removal and installation chart p.167
- Swivel bracket p.169
- Removal and installation chart p.169
- Swivel bracket disassembly p.171
- Removal and installation chart p.171
- Tilt unit removal p.173
- Removal and installation chart p.173
- Caution p.175
- Warning p.175
- Tilt cylinder pump housing and motor removal p.175
- Service points p.175
- Removal and installation chart p.175
- Tilt cylinder p.177
- Removal and installation chart p.177
- Tilt cylinder p.178
- Service points p.178
- Caution p.178
- Tilt cylinder p.179
- Removal and installation chart p.181
- Pump housing p.181
- Removal and installation chart p.183
- Ptt motor p.183
- Service points p.184
- Ptt motor p.184
- Ptt motor p.185
- Electrical system p.186
- Chapter 8 electrical system p.186
- 2 3 4 5 6 7 8 9 p.186
- 2 3 4 5 6 7 8 9 p.187
- Electrical components p.188
- Oil injection model p.188
- Mh mho mo mdo model p.189
- Electrical components p.189
- Whd wh e edo eo model p.190
- Electrical components p.190
- Electrical components p.191
- Et eto model p.191
- Electrical components p.192
- Ehto model p.192
- E eo model p.193
- Electrical unit components p.193
- Et eto model p.194
- Electrical unit components p.194
- Electrical analysis p.195
- Inspection p.195
- Caution p.195
- Ignition system p.196
- Warning p.197
- Ignition system p.197
- Ignition spark gap p.197
- Cdi system peak voltage p.197
- Ignition system p.198
- Spark plug cap p.199
- Spark plug p.199
- Ignition system p.199
- Engine stop switch p.200
- Ignition system p.200
- Main switch p.201
- Ignition system p.201
- Ignition control system p.202
- Oil level sensor p.203
- Thermo switch p.203
- Ignition control system p.203
- Warning lamp p.204
- Ignition control system p.204
- Caution p.204
- Ignition control system p.205
- Oil level warning lamp p.205
- Cdi unit p.205
- Caution p.205
- Starting system p.206
- Neutral switch p.207
- Battery p.207
- Wiring harness p.207
- Wiring connection p.207
- Starting system p.207
- Main switch p.207
- Engine stop switch p.207
- Starting system p.208
- Starter relay p.208
- Starting system p.209
- Starter motor p.210
- Exploded diagram p.210
- Starter motor p.211
- Removal and installation chart p.211
- Service points p.212
- Starter motor p.212
- Starter motor p.213
- Starter motor p.214
- Charging system p.215
- Charging system peak voltage p.216
- Charging system p.216
- Battery p.216
- Electrothermal valve p.217
- Refer to prime starter in chap ter 4 p.217
- Refer to charging system p.217
- Rectifier regulator p.217
- Lighting coil p.217
- Enrichment control system p.217
- Power trim and tilt control system p.218
- Power trim and tilt control system p.219
- Ptt switch p.219
- Ptt relay p.219
- Battery p.219
- Trim sensor p.220
- Power trim and tilt control system p.220
- Trouble analysis p.221
- Trouble analysis chart p.222
- Trouble analysis p.222
- Trbl anls p.222
- Trouble analysis p.223
- Trbl anls p.223
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Узнайте, как правильно измерить и рассчитать толщину шима передней передачи с помощью специального инструмента. Подробные инструкции и примеры расчета.