Blue Weld starmig 210 Инструкция по эксплуатации онлайн [5/16] 216085

Blue Weld starmig 210 Инструкция по эксплуатации онлайн [5/16] 216085
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CONTINUOUS WIRE WELDING MACHINE FOR MIG/MAG AND FLUX ARC
WELDINGDESIGNEDFORINDUSTRIALANDPROFESSIONALUSE.
Note:Inthefollowingtexttheterm“weldingmachine”willbeused.
1.GENERALSAFETYCONSIDERATIONSFORARCWELDING
The operator should be properly trained to use the welding machine safely
andshouldbeinformedabouttherisksrelatedtoarcweldingprocedures,the
associatedprotectionmeasuresandemergencyprocedures.
(Pleaserefertotheapplicablestandard”EN60974-9:Arcweldingequipment.
Part9:InstallationandUse).
- Avoiddirectcontactwiththeweldingcircuit:theno-loadvoltagesuppliedby
theweldingmachinecanbedangerousundercertaincircumstances.
- When the welding cables are being connected or checks and repairs are
carried outthe welding machineshould be switchedoff and disconnected
fromthepowersupplyoutlet.
- Switchofftheweldingmachineanddisconnectitfromthepowersupplyoutlet
beforereplacingconsumabletorchparts.
- Maketheelectricalconnectionsandinstallationaccordingtothesafetyrules
andlegislationinforce.
- Theweldingmachineshouldbeconnectedonlyandexclusively toapower
sourcewiththeneutralleadconnectedtoearth.
- Make sure that the power supply plug is correctly connected to the earth
protectionoutlet.
- Donotusetheweldingmachineindamporwetplacesanddonotweldinthe
rain.
- Donotusecableswithworninsulationorlooseconnections.
- Donotweldoncontainersorpipingthatcontainsorhascontainedammable
liquidorgaseousproducts.
- Donotoperateonmaterialscleanedwithchlorinatedsolventsornearsuch
substances.
- Donotweldoncontainersunderpressure.
- Removeallammablematerials(e.g.wood,paper,ragsetc.)fromtheworking
area.
- Provideadequateventilationorfacilitiesfortheremovalofweldingfumesnear
thearc;asystematicapproachisneededinevaluatingtheexposurelimitsfor
theweldingfumes,whichwilldependontheircomposition,concentrationand
thelengthofexposureitself.
- Keep the gas bottle (if used) away from heat sources, including direct
sunlight.
- Useelectric insulationthat issuitablefor thetorch, theworkpieceand any
metalpartsthatmaybeplacedonthegroundandnearby(accessible).
Thiscannormallybedonebywearinggloves,footwear,headprotectionand
clothingthataresuitableforthepurposeandbyusinginsulatingboardsor
mats.
- Alwaysprotectyoureyeswiththerelativelters,whichmustcomplywithUNI
EN169orUNIEN379,mountedonmasksorusehelmetsthatcomplywithUNI
EN175.
Use the relative re-resistant clothing (compliant with UNI EN 11611) and
weldinggloves(compliantwithUNIEN12477)withoutexposingtheskintothe
ultravioletandinfraredraysproducedbythearc;theprotectionmustextend
to other people who are near the arc by way of screens or non-reective
sheets.
- Noise:Ifthedailypersonalnoiseexposure(LEPd)isequaltoorhigherthan85
dB(A)becauseofparticularlyintensiveweldingoperations,suitablepersonal
protectivemeansmustbeused(Tab.1).
- Theowoftheweldingcurrentgenerateselectromagneticelds(EMF)around
theweldingcircuit.
Electromagneticeldscaninterferewithcertainmedicalequipment(e.g.Pace-
makers,respiratoryequipment,metallicprosthesesetc.).
Adequateprotectivemeasuresmustbeadoptedforpersonswiththesetypesof
medicalapparatus.Forexample,theymustbeforbiddenaccesstotheareain
whichweldingmachinesareinoperation.
Thiswelding machineconformsto technicalproduct standards forexclusive
useinanindustrialenvironmentforprofessionalpurposes.Itdoesnotassure
compliancewiththebasiclimitsrelativetohumanexposuretoelectromagnetic
eldsinthedomesticenvironment.
Theoperatormustadoptthefollowingproceduresinordertoreduceexposure
toelectromagneticelds:
- Fastenthetwoweldingcablesasclosetogetheraspossible.
- Keepheadandtrunkasfarawayaspossiblefromtheweldingcircuit.
- Neverwindweldingcablesaroundthebody.
- Avoidweldingwiththebodywithintheweldingcircuit.Keepbothcableson
thesamesideofthebody.
- Connecttheweldingcurrentreturncabletothepiecebeingwelded,asclose
aspossibletotheweldingjoint.
- Donotweldwhilecloseto,sittingonorleaningagainsttheweldingmachine
(keepatleast50cmawayfromit).
- Do not leave objects in ferromagnetic material in proximity of the welding
circuit.
- Minimumdistanced=20cm(Fig.H).
- ClassAequipment:
Thiswelding machineconformsto technicalproduct standards forexclusive
use in an industrial environment and for professional purposes. It does not
assure compliance with electromagnetic compatibility in domestic dwellings
and in premises directly connected to a low-voltage power supply system
feedingbuildingsfordomesticuse.
EXTRA PRECAUTIONS
- WELDINGOPERATIONS:
- Inenvironmentswithincreasedriskofelectricshock;
- Inconnedspaces;
- Inthepresenceofammableorexplosivematerials;
MUSTBEevaluatedinadvancebyan“Expertsupervisor”andmustalways
be carried out in the presence of other people trained to intervene in
emergencies.
AllprotectivetechnicalmeasuresMUSTbetakenasprovidedin7.10;A.8;
A.10oftheapplicablestandardEN60974-9:Arcweldingequipment.Part9:
InstallationandUse”.
- Welding MUST NOT be allowed if the welding machine or wire feeder is
supportedbytheoperator(e.g.usingbelts).
- The operator MUST NOT BEALLOWED to weld in raised positions unless
safetyplatformsareused.
- VOLTAGE BETWEEN ELECTRODE HOLDERS OR TORCHES: working with
more than one welding machine on a single piece or on pieces that are
connected electrically may generate a dangerous accumulation of no-load
voltagebetweentwodifferentelectrodeholdersortorches,thevalueofwhich
mayreachdoubletheallowedlimit.
An expert coordinator must be designated to measuring the apparatus to
determine if any risks subsist and suitable protection measures can be
adopted,asforeseenbysection7.9oftheapplicablestandard”EN60974-9:
Arcweldingequipment.Part9:InstallationandUse”.
ENGLISH
INDEX
1.GENERALSAFETYCONSIDERATIONSFORARCWELDING.......................... 5
2.INTRODUCTIONANDGENERALDESCRIPTION............................................... 6
2.1 MAIN CHARACTERISTICS ............................................................................. 6
2.2 STANDARD ACCESSORIES ........................................................................... 6
2.3 OPTIONAL ACCESSORIES ............................................................................ 6
3.TECHNICALDATA................................................................................................ 6
3.1 DATA PLATE .................................................................................................... 6
3.2 OTHER TECHNICAL DATA.............................................................................. 6
4.DESCRIPTIONOFTHEWELDINGMACHINE..................................................... 6
4.1 CONTROL DEVICES: ADJUSTMENT AND CONNECTION. .......................... 6
4.1.1 WELDING MACHINE (Fig. B) ................................................................ 6
4.1.2 WELDING MACHINE CONTROL PANEL (Fig. C) ................................. 6
5.INSTALLATION...................................................................................................... 6
5.1 POSITIONING THE WELDING MACHINE ...................................................... 6
5.2 CONNECTION TO THE MAIN POWER SUPPLY............................................ 6
5.2.1 Plug and outlet ........................................................................................ 6
5.3 WELDING CIRCUIT CONNECTIONS ............................................................. 6
5.3.1 Connecting to the gas bottle (if used) ..................................................... 7
5.3.2 Connecting the welding current return cable .......................................... 7
5.3.3 Torch ....................................................................................................... 7
5.3.4 Polarity change ...................................................................................... 7
5.3.5 Recommendations: ................................................................................. 7
5.4 LOADING THE WIRE REEL (Fig. E) ............................................................... 7
6.WELDING:PROCESSDESCRIPTION................................................................. 7
6.1 SHORT ARC .................................................................................................... 7
6.2 PROTECTIVE GAS .......................................................................................... 7
7.OPERATIONMODE............................................................................................... 7
7.1 Operation in SYNERGIC mode
........................................................... 7
7.1.1 LCD display in SYNERGIC mode (Fig. F) .............................................. 7
7.1.2 Setting the parameters ........................................................................... 7
7.1.3 Adjusting the welding seam shape ......................................................... 7
7.2 Operation in MANUAL mode
............................................................... 7
7.2.1 LCD display in SYNERGIC mode (Fig. F) .............................................. 7
7.2.2 Setting the parameters ........................................................................... 7
8.CONTROLLINGTHETORCHPUSH-BUTTON.................................................... 7
8.1 Torch push-button control mode ....................................................................... 7
8.2 Setting the torch push-button control mode ..................................................... 7
9.ADVANCEDSETTINGS......................................................................................... 8
9.1 Adjustable advanced parameters ..................................................................... 8
9.2 Setting the advanced parameters .................................................................... 8
10.RESTARTDEFAULT........................................................................................... 8
11.ALARMSIGNALS................................................................................................ 8
12.MAINTENANCE.................................................................................................. 8
12.1. ROUTINE MAINTENANCE: .......................................................................... 8
12.1.1 Torch ..................................................................................................... 8
12.1.2 Wire feeder ........................................................................................... 8
12.2 EXTRAORDINARY MAINTENANCE ............................................................. 8
13.TROUBLESHOOTING......................................................................................... 8
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