Cuenod C.160 GX 507 T3 [17/56] Start up
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03/2008 - Art. Nr. 13 013 477C 17
Start-up
Working cycle test
Firing
Setting and checking safety units
Working cycle test
• Open, then immediately reclose fuel
ball valve.
• Switch burner on.
• Select, on burner control panel TC,
manual operating mode
S1/H10.1 - S29 & - S2 '.
• Close thermostatic circuit.
Leakage controller is switched on for
burners C160 and C210.
After 30s, the test is OK if amber lamp is
on. Current is fed to the control and
safety unit; unit red lamp lights up.
• Open the control unit and check if it is
working correctly.
Program sequence should be as follows:
- complete opening of the air flap,
- preventilation, 20s.,
- return to ignition position,
- electrodes ignition for 3s,
- valves open,
- valves close no more than 3s after
opening,
- burner stops due lack of gas pressure
or control unit locks because flame
goes out.
If unsure, redo above test.
Unit can only be fired once this very
important working cycle test has been
performed.
Firing
Warning:
Burner may be only fired when all
the requirements listed in previous
sections have been met.
• Connect a microammeter (with scale
0 to 100µA DC) in place of the
measuring bridge found under TC.
Respect the direction of
connection.
• Open fuel valves.
• Close thermostatic circuit.
Leakage controller is switched on for
burners C160 and C210. Following test
(30s), unit switches on.
• Release control unit.
Burner is in operation.
• Check the following:
- combustion as soon as flame
appears,
- any possible gas train leaks.
No leaks should be observed.
• Read ionisation current (value set from
10 to 50µA).
• Measure gas flow at meter.
• Increase power to nominal flow-rate by
pressing S3+ pulse switch.
• Check combustion.
Comply with recommended boiler
manufacturer smoke temperature value,
in order to obtain the required effective
output.
According to combustion value, with
burner working at nominal rate, turn
screw V on valve MB VEF, or screw R
for SKP regulator :
• To increase CO
2
rate, increase the
ratio and vice versa.
• Read cell current (value set from 10 to
50µA).
• Measure gas flow at meter.
• Increase or reduce power by
increasing or reducing value read on
cam I graduated cylinder.
• Stop, then restart burner.
• Check combustion as soon as flame
appears.
According to measured values, with
burner in operation, turn screw N on
valve MB VEF, or screw D of SKP
regulator :
• If required, adjust cam III value.
• Increase power to min. regulation flow.
• Check combustion.
• Adjust air/gas flow via cam V for min.
regulation. Setting is performed in the
same way as for cam I.
• Return power to nominal flow and
check combustion parameters. If
value has changed after turning screw
N (screw D for the SKP), adjust ratio V
(screw R for the SKP) as appropriate.
• Optimize combustion results by
adjusting dimension Y (secondary
air), according to procedure described
in the “Setting combustion and
secondary air head” section.
• Reduce dimension Y, CO
2
index
increases and vice versa.
Any dimension Y modification may
require adjusting secondary air.
• Check combustion.
Check operation during the following:
firing, increasing and decreasing power.
• While burner is in operation and using
foam designed for that purpose, check
for any possible leaks in gas train
connections.
No leaks should be observed.
• Check safety units.
Setting and checking safety units
Gas pressure switch:
• Set to minimum distribution pressure.
Burner is working with ignition flow.
• Slowly close ball valve.
Burner should stop due to insufficient
gas pressure.
• Reopen ball valve.
Burner restarts automatically.
The pressure switch is set.
• Fit and screw cover on.
Air pressure switch:
Burner is working with ignition flow.
• Look for air pressure switch cut-off
point (lock).
• Multiply value read by 0.8, in order to
obtain setting point.
• Restart then stop burner.
Leakage controller VPS, only for burners
C160 and C210.
• Open pa on VPS.
• Restart burner.
After 30s, VPS should lockout to safety
(red lamp on).
• Reclose pa.
• Press red indicator to release VPS
safety lockout.
The control cycle restarts.
Burner works.
• Check tightness.
• Simultaneously disconnect both
microammeter cables.
Unit should immediately lockout.
• Refit measuring bridge and covers.
• Disconnect measurement appliances.
• Reclose pressure take-offs.
• Release cover.
Burner is working.
• Check the following:
- for any leaks between flange and
boiler front,
- that regulator circuit is open (limiter
and safety).
- the intensity setting on fan motor
thermal relay:
C120,160 : 5.5A / 400V
C210 : 6.6A / 400V
• Test display operation
• Check combustion in real operating
conditions (doors closed, cover on,
etc.), as well as for leaks in the various
circuits.
• Record results in relevant documents
and inform dealer of these results.
• Switch on burner in automatic mode.
• Convey information required for
operation to those concerned.
• Place the boiler-room plate where it
can be easily seen.
Содержание
- Contents guarantee safety main statutory instruments 2
- General information 2
- General information 3
- Overview 3
- Assembly 4
- Installation 4
- Gas and electrical connections 5
- Installation 5
- Preliminary check up and leakage test setting air pressure switch 6
- Start up 6
- Checking and setting combustion components secondary air 7
- Is read on the 0 to 50mm graduated scale of the 7
- Is set at 35mm 7
- Maintained head settings system 7
- On delivery dimension 7
- Start up 7
- This is the amount of air flowing between the turbulator diameter and blast tube turbulator position dimension 7
- Settings diffusers and injectors 8
- Start up 8
- Description and settings combustion air 9
- Start up 9
- Description and settings mbvef gas valve 10
- Start up 10
- Description and settings vgd gas valve skp75 regulator 11
- Start up 11
- Description and settings gas valve leakage controller 12
- Start up 12
- Control and safety unit characteristics unit sg 513 operation diagram 13
- Start up 13
- Display 14
- Start up 14
- 2008 art nr 13 013 477c 15 15
- Comment values in grey and italics are given as examples 15
- Display 15
- Start up 15
- Functions control panel tc 16
- Start up 16
- Start up 17
- Working cycle test firing setting and checking safety units 17
- Maintenance 18
- 2008 art nr 13 013 477c 19 19
- Check the following if failure occurs power supply power and control fuel supply valve pressure and opening control components switch positions on tc control panel 19
- If problem persists check light signals of control and safety unit and their symbols described in table herebelow 19
- Note after each operation check combustion and all circuits for possible leaks perform safety check up record results in the relevant documents 19
- Safety components must not be repaired but replaced by similar items only use manufacturer spare parts 19
- To find out what other information shown by the unit mean specific equipment is available and is suited to the sg 513 unit 19
- Troubleshooting 19
- Inhaltsverzeichnis gewährleistung sicherheit grundsätzliche bestimmungen 20
- Übersicht 20
- Gesamtansicht 21
- Übersicht 21
- Montage 22
- Gasversorgung elektrische versorgung 23
- Montage 23
- Inbetriebnahme 24
- Prüfung vor inbetriebnahme dichtheitsprüfung einstellung des luftdruckwächters 24
- Inbetriebnahme 25
- Prüfungen und einstellungen mischeinrichtung sekundärluft 25
- Einstellungen gasdüsen 26
- Inbetriebnahme 26
- Brennluft 27
- Inbetriebnahme 27
- Beschreibung und einstellungen kompaktarmatur mbvef 28
- Inbetriebnahme 28
- Beschreibung und einstellungen gasventil vgd regler skp75 29
- Inbetriebnahme 29
- Beschreibung und einstellungen dichtheitskontrollgerät 30
- Inbetriebnahme 30
- Inbetriebnahme 31
- Kenndaten des feuerungsautomaten programmablauf des feuerungsautomaten sg 513 31
- Anzeigeeinheit 32
- Inbetriebnahme 32
- 2008 art nr 13 013 477c 33 33
- Anzeigeeinheit 33
- Bemerkung auf grauem hintergrund sind werte als beispiel dargestellt 33
- Inbetriebnahme 33
- Funktion schaltfeld tc 34
- Inbetriebnahme 34
- Der brenner läuft automatisch wieder an 35
- Inbetriebnahme 35
- Kontrolle des programmablaufs zündung einstellung und kontrolle der sicherheitseinrichtungen 35
- Wartung 36
- 2008 art nr 13 013 477c 37 37
- Alle sicherheitsrelevanten komponen ten dürfen nicht repariert werden sondern müssen durch teile mit derselben bestellnummer ersetzt werden nur originalersatzteile verwenden 37
- Bei störungen müssen die grundsätz lichen voraussetzungen zum ord nungsgemäßen betrieb kontrolliert werden ist strom vorhanden ist gasdruck vorhanden ist gasabsperrhahn geöffnet sind alle regel und sicherheits geräte wie kesselthermostat wassermangelsicherung end schalter usw richtig eingestellt 37
- Hinweise nach jedem eingriff unter echten betriebsbedingungen geschlossene türen montierte haube usw die verbrennung kontrol lieren sowie die einzelnen leitungen auf dichtheit prüfen die ergebnisse in den entsprechen den unterlagen dokumentieren 37
- Störungsbeseitigung 37
- Wenn die störung weiter besteht die vom feuerungsautomat abgege benen lichtsignale beachten und ihre bedeutung aus nachstehender tabelle entnehmen 37
- Zur entschlüsselung weiterer informa tionen des automaten sind sonderge räte erhältlich die sich an das automat sg 513 anpassen lassen 37
- Общая информация 38
- Содержание гарантия правила безопасности основные законодательные нормы 38
- Общая информация 39
- Общий вид 39
- Монтаж 40
- Установка 40
- Подключение газа электричества 41
- Установка 41
- Предварительный контрль проверка на утечки установка реле давления воздуха 42
- Пуск 42
- Контроль и настройки смесительное устройство вторичный воздух 43
- Пуск 43
- Настройки газовые сопла 44
- Пуск 44
- Пуск 45
- Регулирование воздуха 45
- Описание и настройки компактная арматура mbvef 46
- Пуск 46
- Описание настройки газовый клапан vgd регулятор skp75 47
- Пуск 47
- Описание и настройки орган контроля плотности 48
- Пуск 48
- Пуск 49
- Характеристики прибора управления функциональная схема прибора sg 513 49
- Дисплей 50
- Пуск 50
- 2008 art nr 13 013 477c 51 51
- Дисплей 51
- Примечание параметры на сером фоне являются примерами 51
- Пуск 51
- Пуск 52
- Функции панель управления тс 52
- Контроль рабочего цикла розжиг настройка и контроль предохранительных приборов 53
- Пуск 53
- Техуход 54
- 2008 art nr 13 013 477c 55 55
- В ниличии имеются специальные устройства которые могут быть адаптированы к прибору sg 513 для обеспечения понимания любой другой информации передаваемой прибором управления 55
- В случае помех необходимо проверить подачу напряжения напряжение и управление подачу топлива давление и открытие клапана элементы управления положения выключателя на панели управления тс 55
- Все компоненты обеспечения безопасности не должны ремонтироваться они лишь подлежат замене на идентичные компоненты используйте только оригинальные детали изготовителя 55
- Если помеха сохраняется считайте символы на приборе управления и выясните их значение в таблице ниже 55
- Примечания после каждой операции проверьте параметры сгорания и все контуры на возможные утечки проведите контроль безопасности запишите результаты в соответствующие документы 55
- Техуход 55
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