![Cuenod C 430 GX 507/8 T2 [17/56] Start up](/img/pdf.png)
Cuenod C 430 GX 507/8 T2 [17/56] Start up
![Cuenod C 430 GX 507/8 T2 [17/56] Start up](/views2/1435131/page17/bg11.png)
05/2008 - Art. Nr. 13 013 503D 17
Start up
Working cycle test
Firing
Safety unit settings and checks
Cycle functioning test
• Open and then shut the quarter-turn
manual fuel valve.
• Charge the burner.
• In the TC of the electric control box
select the manual operation mode
S1& - S2'.
• Close the thermostatic circuit.
The leak tightness test device VPS 504
S02 is charged. After 30s if the test is
validated ; the yellow light will shine. The
control and safety unit is supplied with a
voltage; the red light of the unit will
shine.
• Reset the control and safety unit and
check that it is working correctly.
The program should function in the
following way :
- air flap totally open,
- initial blower time 30s,
- return to ignition position,
- ignition of electrodes for 6s,
- opening of the valves,
- closing of the valves after a maximum
of 3s after they were opened,
- the burner will stop functioning due to
a lack of gas pressure or due to
resetting of the control and safety unit
due to the disappearance of the flame.
In case of doubt, perform the test
previously described.
It is only after this very important
program test phase that the burner can
be fired.
Firing
Warning :
Firing should only take place when all
the conditions set out in the previous
chapters have been adhered to.
• Connect a microammeter scale (0-
100µA DC), instead of the measuring
bridge located on the TC.
• Open the quarter-turn manual valve of
the fuel.
• Close the thermostatic circuit.
The leak tester is charged. At the end of
the test (30s), the unit is charged.
• Reset the control and safety unit.
The burner will be working.
- Check :
- the combustion process once the
flame has appeared,
- the overall leak tightness of the gas
train.
There should not be any leakage.
• Read the current of ionization (a value
between 20 and 80µA).
• Measure the gas flow shown on the
counter.
• Raise the power to its nominal output
by activating the switch intermittently
S3+.
• Test the combustion.
Observe the waste gas temperature
recommended by the boiler
manufacturer to obtain the required
useful output.
According to the combustion tests,
adjust the burner while in operation to
the nominal output on the screw V of the
MB VEF valve (R for the Skp regulator).
• To increase the CO
2
rate, increase the
ratio (decreasing the ratio will have the
opposite effect).
• Read the current of ionization (a value
between 20 and 80µA).
• Measure the gas output on the
counter.
• Increase or reduce the power by
increasing or reducing the value read
from the graduated vessel of the
cam I.
• Stop and then start the burner up
again.
• Check the combustion process once
the flame has appeared.
According to the measured values,
adjust the burner while in operation on
the screw N of the MB VEF valve (D for
the SKP regulator).
• If necessary, adjust the cam value III
for ignition and the cam VI for
minimum control.
The adjusting procedure is identical to
that of the cam adjustment I.
• Increase the power back up to the
nominal output and check the
combustion.
If the value has been changed by the
action performed on the screw N (D
for the SKP regulator); adjust the ratio
V (R for the SKP regulator) as
required.
• Optimize combustion results by
adjusting :
- the setting of the secondary air (Y
dimension) following the procedure
described in the chapter : “Setting
combustion components and
secondary air ”;
• Increase the Y dimension, the CO
2
rate rises and this process can occur
inversely.
A modification made to the Y dimension
can necessitate a correction of the air
flow rate.
• Test the combustion.
Assess burner operation : on ignition,
and when power is increased and
decreased.
• Check, while the burner is functioning,
and by using a foaming liquid product
that is specially designed for this
purpose, the leak tightness of the gas
train connections.
There should not be any leakage.
• Test the safety devices.
Setting safety test devices
Gas pressure
• Set at the minimum distribution
pressure.
Burner is working with ignition flow.
• Close the quarter-turn manual valve of
the fuel slowly.
The burner should stop functioning
owing to a lack of gas pressure.
• Re-open the quarter-turn manual
valve.
The burner will start up again
automatically.
The pressure switch is set.
• Fix and screw on the housing.
Air pressure switch.
Burner is working with ignition flow.
• Locate the switch’s cut-off point (lock).
• Multiply the value by 0.8 to obtain the
setting point.
• Restart the burner.
• Progressively obstruct the aspirating
port on the motor-driven blower unit.
• Check that the CO rate is still inferior
to 10, 000ppm before resetting the
control unit.
If not, increase the air pressure switch
setting and repeat the test.
Leak testing device tester VPS :
• Open pa on the device.
• Restart the burner.
After 30s the device is safe (red light
illuminated).
• Close pa.
• Reset the leak tightness tester’s safety
device by pressing the red indicator.
The test cycle is relaunched.
The burner is operational.
• Check for leaks.
• Disconnect the two cables of the
microammeter simultaneously.
The unit should reset itself immediately.
• Replace the measuring bridge, the
housings.
• Disconnect the measurement devices.
• Re-close the pressure connectors.
• Reset the unit.
The burner will be working.
• Check :
- the absence of leaks between the
flange and the boiler front,
- opening of regulator (limiter and
safety) circuit,
- intensity of thermal relays of the
motor-driven blower unit according
to the manufacturer’s instructions.
• Check combustion under actual
operating conditions (doors closed,
etc) and absence of leaks in the
different systems.
• Note the results on the appropriate
documents and communicate them to
the dealer.
• Start-up automatic operation.
• Distribute the information required to
operate the boiler.
• Place the boiler-room plate where it
can be easily seen.
Содержание
- General information 2
- Table of contents guarantee safety main statutory instruments 2
- General information 3
- Overwiew legend 3
- General information 4
- Packaging 4
- Assembly 5
- Installation 5
- Gas and electrical connections 6
- Installation 6
- Preliminary check up and leakage tests adjusting air pressure switch 7
- Start up 7
- Checking and adjustments combustion implements and secondary air 8
- Start up 8
- Adjustments diffusors and injectors 9
- Start up 9
- 33 2850 55 2250 50 3800 80 2400 55 4100 80 2800 55 4600 80 10
- Description settings combustion air 10
- Start up 10
- Burner c 285 gx 507 8 11
- Burner c 330 gx 507 8 gaz p vef 412 420 11
- Burner c 380 430 gx 507 8 gaz p vef 412 420 11
- Description and adjustment mb vef gas valve 11
- G20 150 11
- G20 300 11
- G25 300 11
- Gaz p vef 412 420 11
- Start up 11
- V 3 n 0 v 3 n 0 11
- V 3 n 0 v 3 n 0 v 3 n 0 11
- Description and settings vgd gas valve skp75 regulator 12
- Start up 12
- Description of adjustments gas valve leakage controller 13
- Start up 13
- 2008 art nr 13 013 503d 14 14
- Lfl 1 33 agp control and safety unit 14
- Start up 14
- Lfl 1 33 control unit program agp 15
- Start up 15
- Description of functions control panel tc 16
- Start up 16
- Start up 17
- Working cycle test firing safety unit settings and checks 17
- Maintenance 18
- 2008 art nr 13 013 503d 19 19
- Check the following if failure occurs power supply power and control gas supply valve pressure and opening control components switch positions on tc control panel 19
- Fault causes corrective action 19
- If problem persists check various program symbols described here below on the control and safety unit all the safety components must not be repaired but only replaced by identical components use only the manufacturer s original parts 19
- Note after each operation check combustion and all circuits for possible leaks perform safety check up record results in the relevant documents 19
- Troubleshooting 19
- Informations générales 20
- Sommaire garantie sécurité principaux textes réglementaires 20
- Allgemeine angaben 21
- Gesamtansicht legende 21
- Lieferumfang 22
- Technische angaben 22
- Installation 23
- Montage 23
- Gas und stromversorgung 24
- Installation 24
- Inbetriebnahme 25
- Prüfung vor inbetriebnahme und dichtheitsprüfung einstellung des luftdruckwächters 25
- Inbetriebnahme 26
- Prüfungen und einstellungen mischeinrichtung und sekundärluft 26
- Einstellungen diffusoren und einspritzdüsen 27
- Inbetriebnahme 27
- 33 2850 55 2250 50 3800 80 2400 55 4100 80 2800 55 4600 80 28
- Beschreibung und einstellungen brennluft 28
- Inbetriebnahme 28
- Beschreibung und einstellungen gasventil mb vef 29
- Brenner c 285 gx 507 8 29
- Brenner c 330 gx 507 8 gaz p vef 412 420 29
- Brenner c 380 430 gx 507 8 gaz p vef 412 420 29
- G20 150 29
- G20 300 29
- G25 300 29
- Gaz p vef 412 420 29
- Inbetriebnahme 29
- V 3 n 0 v 3 n 0 29
- V 3 n 0 v 3 n 0 v 3 n 0 29
- 2008 art nr 13 013 503d 30 30
- Beschreibung und einstellungen gasventil vgd regler skp75 30
- Einstellung des gasdruckwächters die durchsichtige haube abnehmen die vorrichtung enthält einen zeiger und eine bewegliche skalen scheibe den druckwächter vorläufig auf den kleinsten wert der skalenscheibe einstellen 30
- Elektrischer anschluss des druck wächters din 43650 2 elektrischer anschluss des elek troventils din 43650 3 druckwächter 4 eingangsflansch 5 druckabnahme g 1 8 vor dem filter beidseitig möglich 6 außenfilter dn65 7 typenschild 8 anschluss g 1 8 für den luftdruck pl 9 schraube r für die einstellung des gas luftverhältnisses 12 einstellschraube zur korrektur des nullpunkts d 13 anschluss g 1 8 für den brenn kammerdruck pf 14 anschluss g 1 8 für den gasdruck pbr 15 ausgangsflansch 16 druckabgriffrohre pbr pl pf 30
- In verbindung mit einem regler skp75 erlaubt es das gasventil vgd ein konstantes gas luftve rhältnis zu erzielen der regler berücksichtigt ebenfalls den druck pf in der brennkammer oder den luftdruck bei der lieferung ist der regler gemäß der beiliegenden tabelle voreingestellt 30
- Inbetriebnahme 30
- Beschreibung und einstellungen dichtheitskontrollgerät gasventil 31
- Inbetriebnahme 31
- 2008 art nr 13 013 503d 32 32
- Funktionsbeschreibung des feuerungsautomaten lfl 1 33 32
- Inbetriebnahme 32
- Inbetriebnahme 33
- Programm des feuerungsautomaten lfl 1 33 agp 33
- Beschreibung funktionen bedienfeld tc 34
- Inbetriebnahme 34
- Des skp reglers einwirken 35
- Des ventils mb vef oder auf schraube 35
- Entsprechend den gemessenen werten bei laufendem brenner auf die schraube 35
- Inbetriebnahme 35
- Kontrolle des programmablaufs zündung 35
- Wartung 36
- 2008 art nr 13 013 503d 37 37
- Alle sicherheitsrelevanten komponenten dürfen nicht repariert werden sondern müssen durch teile mit derselben bes tellnummer ersetzt werden 37
- Bei einer störung folgendes überprüfen funktioniert die stromversorgung leistung und steuerung funktioniert die gasversorgung druck und öffnung der ventile funktionieren die regelorgane ist die stellung der schalter auf dem bedienfeld tc korrekt 37
- Nur originalersatzteile verwenden hinweis nach jedem eingriff die verbrennung unter echten betriebsbedingungen kontrollieren kontrollieren sowie die einzelnen leitungen auf dichtheit prüfen 37
- Störung ursache beseitigung 37
- Störungsbeseitigung 37
- Wenn die störung weiterhin besteht die vom feuerungsautomaten ange zeigten symbole beachten und ihre bedeutung aus nachessender tabelle entnehmen 37
- Общая информация 38
- Содержание гарантия правила безопасности основные законодательные нормы 38
- Общая информация 39
- Общий вид пояснения 39
- Общая информация 40
- Объем поставки 40
- Монтаж 41
- Установка 41
- Подключение газа электричества 42
- Установка 42
- Предварительный контрль проверка на утечки установка реле давления воздуха 43
- Пуск 43
- Контроль и настройки смесительное устройство и вторичный воздух 44
- Пуск 44
- Настройки диффузоры и сопла 45
- Пуск 45
- 33 2850 55 2250 50 3800 80 2400 55 4100 80 2800 55 4600 80 46
- Пуск 46
- Регулирование воздуха 46
- G20 150 47
- G20 300 47
- G25 300 47
- Газ p vef 412 420 47
- Горелка с 285 gx 507 8 47
- Горелка с 330 gx 507 8 газ p vef 412 420 v 3 n 0 v 3 n 0 v 3 n 0 47
- Горелка с 380 430 gx 507 8 газ p vef 412 420 v 3 n 0 v 3 n 0 47
- Описание и настройки компактная арматура mbvef 47
- Пуск 47
- Описание настройки газовый клапан vgd регулятор skp75 48
- Пуск 48
- Описание и настройки орган контроля плотности газовый клапан 49
- Пуск 49
- 2008 art nr 13 013 503d 50 50
- Описание работы прибора управления lfl 1 33 50
- Пуск 50
- Программа прибора управления lfl 1 33 agp 51
- Пуск 51
- Описание функций панель управления тс 52
- Пуск 52
- Контроль хода программы розжиг 53
- Пуск 53
- Техуход 54
- 2008 art nr 13 013 503d 55 55
- В случае помех необходимо проверить подачу напряжения силовая цепь и цепь управления подачу газа давление и открытие клапанов элементы управления положение выключателей на панели управления тс 55
- Если помеха сохраняется считайте символы на приборе управления и выясните их значение в таблице ниже все компоненты обеспечения безопасности не должны ремонтироваться они лишь подлежат замене на идентичные компоненты 55
- Используйте только оригинальные детали изготовителя примечания после каждой операции проверьте показатели сжигания и все контуры на возможные утечки проведите контроль безопасности запишите результаты в соответствующие документы 55
- Помеха причины устранение 55
- Техуход 55
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