Danfoss FCD303 Руководство по проектированию онлайн
Contents
1 The Decentral Concept
5
Introduction 5
Decentral Design Benefits 6
Application Examples 13
Product Design Guide 15
Ordering Form 21
PC Software Tools 22
Accessories 22
Communication 24
Good Installation Practice 27
Servicing the Danfoss Decentral Products 30
2 Introduction to FCD 300
31
Safety 32
High Voltage Warning 32
These Rules Concern your Safety 32
Warning against Unintended Start 32
Technology 33
CE Labelling 35
3 Installation
37
Mechanical Dimensions 37
Mechanical Dimensions, Motor Mounting 37
Mechanical Dimensions, Stand Alone Mounting 37
General Information about Electrical Installation 40
Electronics Purchased without Installation Box 41
EMC-Correct Electrical Installation 43
Earthing of Screened/Armoured Control Cables 44
Diagram 45
RFI Switches J1, J2 45
Electrical Installation - Description of 46
Location of Terminals 46
Mains Connection 47
Pre-Fuses 47
Motor Connection 48
Direction of Motor Rotation 48
Mains and Motor Connection with Service Switch 49
Connection of HAN 10E Motor Plug for T73 49
Parallel Connection of Motors 49
Motor Cables 50
VLT
®
Decentral FCD 300 Design Guide Contents
MG.90.S1.02 - VLT
®
is a registered Danfoss trademark
1
Содержание
- Contents 1
- Decentral fcd 300 design guide contents 1
- Installation 1
- Introduction to fcd 300 1
- The decentral concept 1
- All about fcd 300 2
- Contents vl 2
- Decentral fcd 300 design guide 2
- Programming 2
- Decentral fcd 300 design guide contents 3
- Decentral fcd 300 design guide 1 the decentral concept 5
- Introduction 5
- The decentral concept 5
- Decentral design benefits 6
- Decentral fcd 300 design guide 6
- Direct cost savings 6
- The decentral concept vl 6
- Decentral fcd 300 design guide 1 the decentral concept 7
- Decentral fcd 300 design guide 8
- Design savings 8
- The decentral concept vl 8
- Decentral fcd 300 design guide 1 the decentral concept 9
- Adapts to standard and special motors 10
- Decentral fcd 300 design guide 10
- Improved emc 10
- Minimum thermal losses 10
- Ready installed intelligence 10
- The decentral concept vl 10
- Decentral fcd 300 design guide 1 the decentral concept 11
- Environmental considerations 11
- Decentral fcd 300 design guide 12
- Installation flexibility 12
- The decentral concept vl 12
- Application examples 13
- Beverage bottling line 13
- Beverage packaging machine 13
- Decentral fcd 300 design guide 1 the decentral concept 13
- Decentral fcd 300 design guide 14
- Food cocoa powder plant 14
- Food conveyor 14
- The decentral concept vl 14
- Automotive industry hoists and conveyors 15
- Decentral fcd 300 design guide 1 the decentral concept 15
- Retrofit in existing applications 15
- Decentral fcd 300 design guide 16
- Flexible installation options 16
- Product design guide 16
- The decentral concept vl 16
- The decentralised product range 16
- Configuring a product 17
- Decentral fcd 300 design guide 1 the decentral concept 17
- Enclosure 17
- Decentral fcd 300 design guide 18
- Desired features 18
- Display unit 18
- Harmonic filter 18
- Rfi filter 18
- The decentral concept vl 18
- V external supply 18
- Atex 22 approved for use in dusty environments according to the atex directive atmosphère explosive 19
- Decentral fcd 300 design guide 1 the decentral concept 19
- Fcd 300 combinations of versions 19
- Fcd 300 decentralised frequency converter 19
- Decentral fcd 300 design guide 20
- Ordering 20
- The decentral concept vl 20
- Accessories 22
- Decentral fcd 300 design guide 22
- Mct 10 setup software setting parameters copy to and from frequency converters documentation and print out of parameter settings incl diagrams 22
- Pc software tools 22
- The decentral concept vl 22
- Brake resistor rated power as stated by supplier therm relay brake current setting of thermal relay code number order numbers for danfoss brake resistors cable cross section recommended minimum value based upon pvc insulated cober cable 30 degree celsius am bient temperature with normal heat dissipation see dimensions of coiled wire brake resistors in instructions mi 0 fx yy 23
- Brake resistors 23
- Decentral fcd 300 design guide 1 the decentral concept 23
- Minimum permissible brake resistor 23
- Rated motor size for vlt type 23
- Recommended brake resistor danfoss 23
- Communication 24
- Decentral fcd 300 design guide 24
- Information and communication 24
- Profibus 24
- The decentral concept vl 24
- Decentral fcd 300 design guide 1 the decentral concept 25
- As interface 26
- Decentral fcd 300 design guide 26
- Devicenet 26
- Modbus 26
- The decentral concept vl 26
- Decentral fcd 300 design guide 1 the decentral concept 27
- Fc protocol 27
- Flexible installation options 27
- Good installation practice 27
- Decentral fcd 300 design guide 28
- The decentral concept vl 28
- Decentral fcd 300 design guide 1 the decentral concept 29
- Guidelines for selection of cables and fuses in a power line installation with fcd 300 29
- Decentral fcd 300 design guide 30
- Service 30
- Servicing the danfoss decentral products 30
- The decentral concept vl 30
- Decentral fcd 300 design guide 2 introduction to fcd 300 31
- Introduction to fcd 300 31
- Software version 31
- Decentral fcd 300 design guide 32
- High voltage warning 32
- Introduction to fcd 300 vl 32
- Safety 32
- These rules concern your safety 32
- Warning against unintended start 32
- Control principle 33
- Decentral fcd 300 design guide 2 introduction to fcd 300 33
- Fcd 300 control principle 33
- Technology 33
- The decentral concept 33
- Advanced motor protection 34
- Decentral fcd 300 design guide 34
- Frequency converter protection 34
- Introduction to fcd 300 vl 34
- Mains protection 34
- Programmable inputs and outputs in four setups 34
- Reliable galvanic isolation 34
- Ce labelling 35
- Decentral fcd 300 design guide 2 introduction to fcd 300 35
- Decentral fcd 300 design guide 36
- Introduction to fcd 300 vl 36
- Decentral fcd 300 design guide 3 installation 37
- Installation 37
- Mechanical dimensions 37
- Decentral fcd 300 design guide 38
- Installation vl 38
- Mechanical installation 38
- Spacing for mechanical installation 38
- Decentral fcd 300 design guide 3 installation 39
- Cables 40
- Decentral fcd 300 design guide 40
- General information about electrical installation 40
- High voltage warning 40
- Installation vl 40
- Caution 41
- Decentral fcd 300 design guide 3 installation 41
- Electronics purchased without installation box 41
- Extra protection 41
- High voltage test 41
- Screened armoured cables 41
- Decentral fcd 300 design guide 42
- Installation vl 42
- Protective earth 42
- Decentral fcd 300 design guide 3 installation 43
- Emc correct electrical installation 43
- Use of emc compliant cables 43
- Decentral fcd 300 design guide 44
- Earthing of screened armoured control cables 44
- Installation vl 44
- Decentral fcd 300 design guide 3 installation 45
- Diagram 45
- Rfi switches j1 j2 45
- Decentral fcd 300 design guide 46
- Electrical installation description of 46
- Installation vl 46
- Location of terminals 46
- Decentral fcd 300 design guide 3 installation 47
- Mains connection 47
- Pre fuses 47
- Decentral fcd 300 design guide 48
- Direction of motor rotation 48
- Installation vl 48
- Motor connection 48
- Connection of han 10e motor plug for t73 49
- Decentral fcd 300 design guide 3 installation 49
- Mains and motor connection with service switch 49
- Parallel connection of motors 49
- Brake resistor 50
- Decentral fcd 300 design guide 50
- Installation vl 50
- Motor cables 50
- Motor thermal protection 50
- Control of mechanical brake 51
- Decentral fcd 300 design guide 3 installation 51
- Electrical installation control cables 51
- Connection of sensors to m12 plugs for t63 and t73 52
- Decentral fcd 300 design guide 52
- Electrical installation control terminals 52
- Installation vl 52
- Decentral fcd 300 design guide 3 installation 53
- Installation of 24 volt external supply optional 53
- Lcp 2 plug optional 53
- No 01 02 1 2 make normally open 01 03 1 3 break normally closed 53
- Pc communication 53
- Relay connection 53
- Software version 1 x 53
- Connection examples 54
- Decentral fcd 300 design guide 54
- Installation vl 54
- Decentral fcd 300 design guide 3 installation 55
- Pulse start stop 55
- Speed up down 55
- Start stop 55
- 20 ma reference 56
- Connection of a 2 wire transmitter 56
- Decentral fcd 300 design guide 56
- Installation vl 56
- Potentiometer reference 56
- Decentral fcd 300 design guide 3 installation 57
- Hz anti clockwise to 50 hz clockwise 57
- Connection of mechanical brake 58
- Decentral fcd 300 design guide 58
- Installation vl 58
- Preset references 58
- Counter stop via terminal 33 59
- Decentral fcd 300 design guide 3 installation 59
- Decentral fcd 300 design guide 4 programming 61
- Lcp control unit 61
- Programming 61
- Decentral fcd 300 design guide 62
- Indicator lamps 62
- Local control 62
- Programming vl 62
- 30 13 a 63
- Frequency 63
- Motor is running 63
- Decentral fcd 300 design guide 64
- Parameter setup 64
- Programming vl 64
- Quick menu with lcp 2 control unit 64
- Decentral fcd 300 design guide 4 programming 65
- Parameter selection 65
- Decentral fcd 300 design guide 66
- Manual initialisation 66
- Parameter group 0 operation display 66
- Programming vl 66
- Decentral fcd 300 design guide 4 programming 67
- Setup configuration 67
- Setup shift 67
- Decentral fcd 300 design guide 68
- Programming vl 68
- Decentral fcd 300 design guide 4 programming 69
- Decentral fcd 300 design guide 70
- Programming vl 70
- Decentral fcd 300 design guide 4 programming 71
- Configuration 72
- Decentral fcd 300 design guide 72
- Parameter group 1 load and motor 72
- Programming vl 72
- Decentral fcd 300 design guide 4 programming 73
- Decentral fcd 300 design guide 74
- Programming vl 74
- Dc braking 75
- Decentral fcd 300 design guide 4 programming 75
- Decentral fcd 300 design guide 76
- Programming vl 76
- Decentral fcd 300 design guide 4 programming 77
- Decentral fcd 300 design guide 78
- Programming vl 78
- Decentral fcd 300 design guide 4 programming 79
- Handling of references 79
- Parameter group 2 references limits 79
- Decentral fcd 300 design guide 80
- Programming vl 80
- Decentral fcd 300 design guide 4 programming 81
- Open loop 0 hz 81
- Par 100 configuration unit 81
- Process reg closed loop 3 par 416 81
- Speed reg closed loop 1 rpm 81
- Decentral fcd 300 design guide 82
- Par 204 minimum reference 10 hz 82
- Par 205 maximum reference 50 hz 82
- Par 214 reference function relative 1 82
- Par 214 reference function sum 0 82
- Par 215 preset reference 15 par 308 term 3 analogue input reference 82
- Par 215 preset reference 2 hz 82
- Par 215 preset reference 6 hz 82
- Par 309 term 3 min scaling 0 v par 310 term 3 max scaling 10 v 82
- Programming vl 82
- Reference contribution at 4 volt 16 hz 82
- Reference effect at 4 volt 16 hz 82
- Reference function 82
- Resulting reference 28 hz 82
- Resulting reference 32 hz 82
- The following parameters are preset 82
- Decentral fcd 300 design guide 4 programming 83
- Decentral fcd 300 design guide 84
- Programming vl 84
- Decentral fcd 300 design guide 4 programming 85
- Parameter group 3 inputs and outputs 85
- 0 preset ref 1 86
- 0 preset ref 3 1 1 preset ref 4 86
- 0 reduce by value 1 1 reduce by value 86
- 0 unchanged speed 86
- 1 increase by value 86
- 1 preset ref 2 86
- Decentral fcd 300 design guide 86
- Function 86
- Preset ref lsb 86
- Preset ref msb 86
- Programming vl 86
- Slow down catch up function 86
- Decentral fcd 300 design guide 4 programming 87
- Decentral fcd 300 design guide 88
- Programming vl 88
- Decentral fcd 300 design guide 4 programming 89
- Decentral fcd 300 design guide 90
- Programming vl 90
- Decentral fcd 300 design guide 4 programming 91
- Parameter group 4 special functions 91
- Decentral fcd 300 design guide 92
- Fcd 300 regulators 92
- Programming vl 92
- Decentral fcd 300 design guide 4 programming 93
- Pid functions 93
- Decentral fcd 300 design guide 94
- Handling of feedback 94
- Programming vl 94
- Decentral fcd 300 design guide 4 programming 95
- Decentral fcd 300 design guide 96
- Programming vl 96
- Decentral fcd 300 design guide 4 programming 97
- Decentral fcd 300 design guide 98
- Programming vl 98
- Protocols 98
- Serial communication 98
- Telegram traffic 98
- Decentral fcd 300 design guide 4 programming 99
- Telegram structure 99
- Bcc 0 0 0 0 0 0 1 0 02h 100
- Bcc 1 1 0 1 0 1 0 0 d4h 100
- Bcs 0 0 0 0 0 0 0 0 00 h 100
- Bcs 0 0 0 0 0 0 1 0 02h 100
- Data character byte 100
- Decentral fcd 300 design guide 100
- Exor exor 1 byte 0 0 0 0 0 0 1 0 02h 100
- Exor exor 2nd byte 1 1 0 1 0 1 1 0 d6h 100
- Programming vl 100
- Decentral fcd 300 design guide 4 programming 101
- Decentral fcd 300 design guide 102
- Programming vl 102
- Control word according to fc protocol 103
- Decentral fcd 300 design guide 4 programming 103
- Process words 103
- Decentral fcd 300 design guide 104
- Programming vl 104
- Status word according to fc profile 104
- Decentral fcd 300 design guide 4 programming 105
- Fast i o fc profile 105
- Control word according to fieldbus profile 106
- Decentral fcd 300 design guide 106
- Programming vl 106
- Decentral fcd 300 design guide 4 programming 107
- Status word according to profidrive protocol 107
- Complement 1101 1111 1111 1111 1111 1 108
- Complement 1110 0000 0000 0000 0000 108
- Decentral fcd 300 design guide 108
- Hex 0010 0000 0000 0000 0000 108
- Present output frequency 108
- Programming vl 108
- Serial communication reference 108
- Decentral fcd 300 design guide 4 programming 109
- Parameter group 5 serial communication 109
- Decentral fcd 300 design guide 110
- Programming vl 110
- Decentral fcd 300 design guide 4 programming 111
- Decentral fcd 300 design guide 112
- Programming vl 112
- Decentral fcd 300 design guide 4 programming 113
- Decentral fcd 300 design guide 114
- Programming vl 114
- Decentral fcd 300 design guide 4 programming 115
- Parameter group 6 technical functions 115
- Decentral fcd 300 design guide 116
- Programming vl 116
- Decentral fcd 300 design guide 4 programming 117
- All about fcd 300 119
- Brake resistors 119
- Decentral fcd 300 design guide 5 all about fcd 300 119
- All about fcd 300 vl 120
- Calculation of brake resistance 120
- Calculation of braking power 120
- Decentral fcd 300 design guide 120
- Calculation of mean power on brake resistor 121
- Calculation of peak power of brake resistor 121
- Continuous braking 121
- Decentral fcd 300 design guide 5 all about fcd 300 121
- All about fcd 300 vl 122
- Brake cable 122
- Decentral fcd 300 design guide 122
- Optimal braking using resistor 122
- Decentral fcd 300 design guide 5 all about fcd 300 123
- Internal brake resistor 123
- Safety functions in connection with installation 123
- Thermal 123
- All about fcd 300 vl 124
- Decentral fcd 300 design guide 124
- All about fcd 300 vl 126
- Decentral fcd 300 design guide 126
- Earth leakage current and rcd relays 126
- Galvanic isolation pelv 126
- Special conditions 126
- Decentral fcd 300 design guide 5 all about fcd 300 127
- Du dt on motor 127
- Extreme operating conditions 127
- Switching on the input 127
- Acoustic noise 128
- All about fcd 300 vl 128
- Decentral fcd 300 design guide 128
- Derating for ambient temperature 128
- Temperature dependent switch frequency 128
- Air humidity 129
- Decentral fcd 300 design guide 5 all about fcd 300 129
- Derating for air pressure 129
- Derating for running at low speed 129
- Motor cable lengths 129
- Ul standard 129
- Vibration and shock 129
- All about fcd 300 vl 130
- Decentral fcd 300 design guide 130
- Efficiency 130
- Mains supply interference harmonics 130
- Decentral fcd 300 design guide 5 all about fcd 300 131
- Emission test results according to generic standards and pds product standard 131
- Immunity test result according to generic standards pds product standards and basic standards 131
- Power factor 131
- Aggressive environments 132
- All about fcd 300 vl 132
- Cleaning 132
- Decentral fcd 300 design guide 132
- Diagnostics 132
- Decentral fcd 300 design guide 5 all about fcd 300 133
- All about fcd 300 vl 134
- Decentral fcd 300 design guide 134
- Status messages 134
- Warnings alarm messages 134
- Decentral fcd 300 design guide 5 all about fcd 300 135
- All about fcd 300 vl 136
- Decentral fcd 300 design guide 136
- Warning words extended status words and alarm words 136
- Decentral fcd 300 design guide 5 all about fcd 300 137
- General technical data 137
- Spare parts 137
- All about fcd 300 vl 138
- Decentral fcd 300 design guide 138
- Decentral fcd 300 design guide 5 all about fcd 300 139
- All about fcd 300 vl 140
- Decentral fcd 300 design guide 140
- Available literature 141
- Decentral fcd 300 design guide 5 all about fcd 300 141
- Technical data 141
- Technical data mains supply 3 x 380 480 v 141
- All about fcd 300 vl 142
- Decentral fcd 300 design guide 142
- Factory settings 142
- Decentral fcd 300 design guide 5 all about fcd 300 143
- All about fcd 300 vl 144
- Decentral fcd 300 design guide 144
- Decentral fcd 300 design guide 5 all about fcd 300 145
- Decentral fcd 300 design guide 146
- Index 2 146
- Index vl 146
- Decentral fcd 300 design guide index 147
- Decentral fcd 300 design guide 148
- Index vl 148
- Decentral fcd 300 design guide index 149
- Decentral fcd 300 design guide 150
- Index vl 150
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