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Danfoss FCD302 [10/85] Installation
![Danfoss FCD302 [10/85] Installation](/views2/1560801/page10/bga.png)
2 Installation
2.1 Check List
The packaging contains:
•
Accessories bag, supplied only with order of
installation box. Contents:
2 cable clamps
bracket for motor/loads cables
elevation bracket for cable clamp
screw 4 mm 20 mm
thread forming 3.5 mm 8 mm
•
Documentation
•
Frequency converter
Depending on options fitted, the box will contain one or
two bags and one or more booklets.
•
When unpacking the frequency converter, ensure
that the unit is undamaged and complete
•
Compare model number of unit on the name
plate to what was ordered, to verify the proper
equipment.
•
Ensure the mains (power) supply, frequency
converter, and motor are rated for same voltage.
Installation
VLT
®
Decentral Drive FCD 302 Operating Instructions
MG04F302 - VLT
®
is a registered Danfoss trademark 9
2 2
Содержание
- Operating instructions 1
- Additional resources 2
- Check list 2
- Contents 2
- Electrical installation 2
- Exploded view of the fcd 302 2
- Installation 2
- Internal frequency converter controller functions 2
- Introduction 2
- Mechanical installation 2
- Pre start 2
- Product overview 2
- Purpose of the manual 2
- Safety 2
- Start up and functional testing 2
- Type code description 2
- Applying power to the frequency converter 3
- Automatic motor adaptation 3
- Back up and copying parameter settings 3
- Electrical data and wire sizes 3
- Frontal leds 3
- General specifications 3
- Introduction 3
- Local control panel 3
- Local control test 3
- Parameter lists 3
- Programming 3
- Quick setup 3
- Remote programming with mct 10 set up software 3
- Restoring default settings 3
- Specifications 3
- Status display 3
- Status indication 3
- Status message definitions table 3
- System start up 3
- Troubleshooting 3
- User interface 3
- Contents illustration 4
- Contents table 5
- Caution 6
- Introduction 6
- Warning 6
- Additional resources 7
- Internal frequency converter controller functions 7
- Product overview 7
- Area title functions 8
- Decentral drive fcd 302 operating instructions 8
- Introduction vl 8
- Position description choices options 8
- Type code description 8
- A and d options for fcd 302 are integrated into the control card therefore pluggable options for frequency converters cannot be used here future retrofit will require exchange of the entire control card b options are pluggable using the same concept as for frequency converters 9
- Decentral drive fcd 302 operating instructions 9
- Introduction vl 9
- Not all choices options are available for each fcd 302 variant to verify if the appropriate version is available consult the drive configurator on the internet http driveconfig danfoss com 9
- Position description choices options 9
- Check list 10
- Installation 10
- Decentral drive fcd 302 operating instructions 11
- Exploded view of the fcd 302 11
- Installation vl 11
- Decentral drive fcd 302 operating instructions 12
- Installation vl 12
- A minimum of 100 mm 4 in top and bottom air cooling clearance must be provided see illustration 2 13
- Cooling 13
- Decentral drive fcd 302 operating instructions 13
- Derating starts above 40 c 104 f and 1000 m 3300 ft elevation above sea level see fcd 302 design guide mg04hxyy for detailed information 13
- Installation vl 13
- Mechanical dimensions 13
- Mechanical installation 13
- Recommended tools and equipment 13
- The fcd 302 has no forced cooling it relies only on natural convection for cooling using the cooling fins 13
- Mounting 14
- Warning 14
- Cleaning 15
- Electrical installation 15
- Hygienic installation 15
- Tightening torques 15
- Decentral drive fcd 302 operating instructions 16
- Illustration 2 electrical installation 16
- Installation vl 16
- Is a registered danfoss trademark 15 16
- Mg04f302 vl 16
- Requirements 17
- Warning 17
- Decentral drive fcd 302 operating instructions 18
- Installation vl 18
- Location of terminals 18
- Caution 19
- Warning 19
- Caution 20
- Warning 20
- Ac mains input connection 21
- All frequency converters can be used with an isolated input source as well as with ground reference power lines when supplied from an isolated mains source it mains or floating delta or tt tn s mains with a grounded leg grounded delta set 14 50 rfi filter to off when set to off the internal rfi filter capacitors between the chassis and the intermediate circuit are isolated to avoid damage to the intermediate circuit and to reduce earth capacity currents in accordance with iec 61800 3 21
- Brake resistor 21
- Comply with local and national electrical codes for cable sizes 21
- Connect 3 phase ac input power wiring to terminals l1 l2 and l3 21
- Decentral drive fcd 302 operating instructions 21
- Depending on the configuration of the equipment connect the input power to the mains input terminals or the input disconnect 21
- Dimension the cross section of the brake cable to match the brake torque 21
- Function 21
- Ground the cable in accordance with grounding instructions provided in general earth ground requirements 21
- Installation vl 21
- Mechanical brake 21
- Motor and mains connection with service switch 21
- Size wiring based upon the input current of the frequency converter see the maximum wire size in the input current and wire tables in 8 specifi cations 21
- Terminal no 21
- The connection cable to the brake resistor must be screened armoured connect the screen to the metal cabinet of the frequency converter and to the metal cabinet of the brake resistor with cable clamps 21
- Warning 22
- Caution 23
- Pe connection 23
- Dip switches 25
- Earthing of screened control cables 25
- Caution 26
- Safe stop function 27
- Warning 27
- Decentral drive fcd 302 operating instructions 28
- Installation vl 28
- Decentral drive fcd 302 operating instructions 29
- Installation vl 29
- Caution 30
- Pre start 30
- Safety inspection 30
- Start up and functional testing 30
- Start up check list 30
- Warning 30
- Applying power to the frequency converter 31
- High voltage 31
- Quick setup 31
- Unintended start 31
- Warning 31
- Automatic motor adaptation 32
- Caution 33
- Warning 33
- User interface 34
- Back up and copying parameter settings 36
- Navigation keys 36
- Operation keys 36
- Warning 36
- Caution 37
- Downloading data from the lcp 37
- Manual initialisation 37
- Recommended initialisation 37
- Restoring default settings 37
- Uploading data to the lcp 37
- Introduction 38
- Programming 38
- Quick setup 38
- 12 terminal 27 digital input 39
- 23 motor frequency 39
- 24 motor current 39
- 25 motor nominal speed 39
- 29 automatic motor adaptation ama 39
- Decentral drive fcd 302 operating instructions 39
- Option function 39
- Programming vl 39
- Range function 39
- This parameter cannot be changed while the motor is running 39
- Analog inputs and outputs 41
- Brakes 41
- Changes during operation true means that the parameter can be changed while the frequency converter is in operation and false means that it must be stopped before a change can be made 41
- Communication and option parameters setting of fc rs 485 485 and fc usb port parameters 41
- Controls setting parameters for speed and process controls 41
- Conversion index this number refers to a conversion figure used when writing or reading to and from the frequency converter 41
- Decentral drive fcd 302 operating instructions 41
- Digital inputs and outputs includes relay controls 41
- Drive information parameters 41
- Limits warnings setting of limits and warning parameters 41
- Load and motor parameters 41
- Motor feedback option parameters 41
- Operation and display parameters for basic frequency converter settings 41
- Parameter lists 41
- Parameters for the frequency converter are grouped into various parameter groups for easy selection of the correct parameters for optimized operation of the frequency converter 41
- Profibus 41
- Programming vl 41
- Read out parameters 41
- References and ramping parameters includes digipot function 41
- See the fcd 302 design guide mg04hxyy for further information about data types 33 35 and 54 41
- Set up all set up the parameters can be set individually in each of the four set ups that is one single parameter can have four different data values in all set ups 1 set up data value is the same 41
- Smart logic control parameters 41
- Special features 41
- Special function parameters 41
- Conver 42
- Decentral drive fcd 302 operating instructions 42
- Operation 42
- Operation display 42
- Par no 42
- Parameter description default value 4 set up change during 42
- Programming vl 42
- Sion index 42
- Decentral drive fcd 302 operating instructions 43
- Load motor 43
- Programming vl 43
- Decentral drive fcd 302 operating instructions 44
- Programming vl 44
- Brakes 45
- Decentral drive fcd 302 operating instructions 45
- Programming vl 45
- Decentral drive fcd 302 operating instructions 46
- Programming vl 46
- Reference ramps 46
- Decentral drive fcd 302 operating instructions 47
- Programming vl 47
- Decentral drive fcd 302 operating instructions 48
- Limits warnings 48
- Programming vl 48
- Decentral drive fcd 302 operating instructions 49
- Digital in out 49
- Programming vl 49
- Decentral drive fcd 302 operating instructions 50
- Programming vl 50
- Analog in out 51
- Decentral drive fcd 302 operating instructions 51
- Programming vl 51
- Controllers 52
- Decentral drive fcd 302 operating instructions 52
- Programming vl 52
- Comm and options 53
- Decentral drive fcd 302 operating instructions 53
- Programming vl 53
- Decentral drive fcd 302 operating instructions 54
- Profibus 54
- Programming vl 54
- Decentral drive fcd 302 operating instructions 55
- Programming vl 55
- Smart logic 55
- Decentral drive fcd 302 operating instructions 56
- Programming vl 56
- Special functions 56
- Decentral drive fcd 302 operating instructions 57
- Programming vl 57
- Decentral drive fcd 302 operating instructions 58
- Drive information 58
- Programming vl 58
- Decentral drive fcd 302 operating instructions 59
- Programming vl 59
- Data readouts 60
- Decentral drive fcd 302 operating instructions 60
- Programming vl 60
- Decentral drive fcd 302 operating instructions 61
- Programming vl 61
- Decentral drive fcd 302 operating instructions 62
- Motor feedb option 62
- Programming vl 62
- Decentral drive fcd 302 operating instructions 63
- Programming vl 63
- Special features 63
- Remote programming with mct 10 set up software 64
- Frontal leds 65
- Status display 65
- Status indication 65
- Status message definitions table 65
- Decentral drive fcd 302 operating instructions 66
- Operation mode 66
- Operation status 66
- Status indication vl 66
- Decentral drive fcd 302 operating instructions 67
- Operation status 67
- Status indication vl 67
- Troubleshooting 68
- Warning 68
- Decentral drive fcd 302 operating instructions 69
- No description warning alarm trip alarm trip lock parameter reference 69
- Troubleshooting vl 69
- A trip is the action performed when an alarm arises the trip causes the motor to coast reset the trip by pressing reset or perform a reset via a digital input parameter group 5 1 1 trip is used when the original event causing the alarm cannot damage the frequency converter or cause dangerous conditions a trip lock is the action 70
- Decentral drive fcd 302 operating instructions 70
- No description warning alarm trip alarm trip lock parameter reference 70
- Performed when an alarm occurs which can cause damage to the frequency converter or connected parts a trip lock situation can only be reset by a power cycling 70
- Troubleshooting vl 70
- Decentral drive fcd 302 operating instructions 71
- Troubleshooting vl 71
- Caution 73
- Warning 75
- Decentral drive fcd 302 operating instructions 76
- Electrical data and wire sizes 76
- Recommended maximum pre fuse size 25 a 76
- Specifications 76
- Specifications vl 76
- Circuit breaker the unit is suitable for use on a circuit capable of delivering not more than 10 000 rms symmetrical amperes 480 v maximum 77
- Decentral drive fcd 302 operating instructions 77
- Fuses the unit is suitable for use on a circuit capable of delivering not more than 100 000 rms symmetrical amperes 480 v maximum 77
- Specifications vl 77
- General specifications 78
- Mg04f302 84
- Www danfoss com drives 84
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