Kohler XT650 [47/56] Reassembly

Reassembly

14 690 01 Rev. G KohlerEngines.com

NOTE: When installing oil pan, ensure plunger on

governor gear is pressed fully into governor.

Incorrectly installing governor plunger may result

in damage.

NOTE: Some engines use an oil pan gasket; some

engines use RTV to secure oil pan to crankcase.

1. Sealing surfaces of crankcase and oil pan should be

clean, dry and free of any nicks or burrs.

2. Install 2 crankcase dowels into crankcase.

3. OIL PAN GASKET: Using crankcase dowels as a

guide, install a new oil pan gasket onto crankcase.

RTV: Refer to Tools and Aids for a listing of

approved sealants. Always use fresh sealant. Using

outdated sealant can result in leakage. Using

sealant pattern, apply a 1.5 mm (1/16 in.) bead of

sealant to sealing surface of oil pan.

4. Guide oil pan onto crankcase, ensuring camshaft

and governor gear align with their mating surfaces.

Rotate crankshaft slightly to help engage governor

gear.

5. Install and nger tighten screws, securing oil pan to

crankcase.

6. Use torque sequence shown and torque oil pan

screws to:

Model Torque

XT6, XTR-6

11.0 N·m (98 in. lb.)XT6.5, XT6.75

XT650, XT675

XT-7, XTR-7

14.7 N·m (130 in. lb.)

XT775, XT8

Sealant Pattern

XT775, XT8

XT6.5, XT6.75

A 1.5 mm (1/16 in.) bead of sealant.