![Kohler KT735 [73/96] Disassembly inspection and service](/img/pdf.png)
Kohler KT735 [73/96] Disassembly inspection and service
![Kohler KT610 [73/96] Disassembly inspection and service](/views2/1597407/page73/bg49.png)
73
Disassembly/Inspection and Service
32 690 03 Rev. I KohlerEngines.com
Remove Debris Screen, Fan, and Flywheel
NOTE: Always use a fl ywheel strap wrench or fl ywheel
holding tool (see Tools and Aids) to hold fl ywheel
when loosening or tightening fl ywheel and fan
retaining fasteners. Do not use any type of bar
or wedge between fi ns of cooling fan, as fi ns
could become cracked or damaged.
NOTE: Always use a puller to remove fl ywheel from
crankshaft. Do not strike crankshaft or fl ywheel,
as these parts could become cracked or
damaged. Striking puller or crankshaft can
cause crank gear to move, affecting crankshaft
endplay.
1. Unsnap debris screen from cooling fan.
2. Remove retaining screw, washer, and fan mounting
plate, securing fan and fl ywheel to crankshaft.
3. Lift cooling fan to disengage 2 drive pins and remove
it from fl ywheel. Two plastic retainers may remain in
fan.
4. Remove fl ywheel from crankshaft by pulling from
under ring gear with large gear puller.
5. Remove fl ywheel key from crankshaft.
Flywheel Inspection
Inspect fl ywheel for cracks, and fl ywheel keyway for
damage. Replace fl ywheel if it is cracked. Replace
fl ywheel, crankshaft, and key if fl ywheel key is sheared
or keyway is damaged.
Inspect ring gear for cracks or damage. Kohler does
not provide ring gears as a serviceable part. Replace
fl ywheel if ring gear is damaged.
Remove Backing Plate and Stator
1. Remove mounting screws and backing plate from
crankcase.
2. Remove screws and stator. Note routing of stator
leads.
Remove Breather Reed Assembly
1. RTV sealant is used between breather reed cover
and crankcase. Remove nut and sealing (fl at)
washer securing breather reed cover to crankcase.
Carefully pry under small tab of cover fl ange to
separate and remove. Do not bend or distort cover.
2. Unscrew and remove mounting stud, retainer and
breather reed.
Crankshaft/Governor Gear/Oil Pump Components
O
N
P
V
T
S
R
K
L
M
H
G
F
A
I
J
Q
U
A
E
D
B
C
A
Governor Cross
Shaft
B Lower Washer
C Nylon Washer D
Push-on Retaining
Ring
E E-Clip F Crankshaft
G Valve Tappets H Camshaft
I Regulating Pin J Shaft
Содержание
- Kt610 kt620 kt715 kt745 1
- Service manual 1
- Safety 2
- Maintenance 3
- Maintenance 4
- Specifications 5
- Specifi cations 5
- Specifi cations 6
- Specifi cations 7
- Specifi cations 8
- Specifi cations 9
- Specifi cations 10
- Specifi cations 11
- Specifi cations 12
- Specifi cations 13
- Specifi cations 14
- Specifi cations 15
- Specifi cations 16
- Specifi cations 17
- Specifi cations 18
- Specifi cations 19
- Specifi cations 20
- Tools and aids 21
- Tools and aids 22
- Tools and aids 23
- Troubleshooting 24
- Troubleshooting 25
- Troubleshooting 26
- Troubleshooting 27
- Air cleaner intake 28
- Air cleaner intake 29
- Fuel system 30
- Fuel system 31
- Fuel system 32
- Fuel system 33
- Fuel system 34
- Fuel system 35
- Smart choke 35
- Fuel system 36
- Fuel system 37
- Fuel system 38
- Fuel system 39
- Fuel system 40
- Electronic choke echoke 41
- Fuel system 41
- Fuel system 42
- Fuel system 43
- Fuel system 44
- Fuel system 45
- Fuel system 46
- Fuel system 47
- Fuel system 48
- Governor system 49
- Lubrication system 50
- Lubrication system 51
- Electrical system 52
- Electrical system 53
- Electrical system 54
- Electrical system 55
- Electrical system 56
- Electrical system 57
- Electrical system 58
- Starter system 59
- Starter system 60
- Starter system 61
- Starter system 62
- Emission compliant systems 63
- Emission compliant systems 64
- Emission compliant systems 65
- Disassembly inspection and service 66
- Disassembly inspection and service 67
- Disassembly inspection and service 68
- Disassembly inspection and service 69
- Disassembly inspection and service 70
- Disassembly inspection and service 71
- Disassembly inspection and service 72
- Disassembly inspection and service 73
- Disassembly inspection and service 74
- Disassembly inspection and service 75
- Disassembly inspection and service 76
- Disassembly inspection and service 77
- Disassembly inspection and service 78
- Reassembly 79
- Reassembly 80
- Reassembly 81
- Reassembly 82
- Reassembly 83
- Reassembly 84
- Reassembly 85
- Reassembly 86
- Reassembly 87
- Reassembly 88
- Reassembly 89
- Reassembly 90
- Reassembly 91
- Reassembly 92
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