Kohler KD477-2 [2/48] Kd 477 2
![Kohler KD477-2 [2/48] Kd 477 2](/views2/1597557/page2/bg2.png)
- 2 -
KD 477-2 Workshop Manual_cod. ED0053029370_1° ed_ rev. 00
CUSE/ATLO
REGISTRATION OF MODIFICATIONS TO THE DOCUMENT
Any modications to this document must be registered by the drafting body, by completing the following table.
PREFACE
- Every attempt has been made to present within this service manual, accurate and up to date technical information.
However, development on the KOHLER series is continuous.
Therefore, the information within this manual is subject to change without notice and without obligation.
The materials used by KOHLER to construct the engine's components undergo strict quality controls and the engine's
assembly guarantees reliability and long life.
The engine has been built to the machine manufacturer's specications, and it was its responsibility to adopt all the measures
needed to meet the essential health and safety requirements as provided for by the laws in force; use of the engine for uses
other than the one dened shall not be considered as compliant with the use intended by KOHLER, who therefore refuses all
responsibility for any injury arising from such an operation.
- The information contained within this service manual is the sole property of KOHLER.
As such, no reproduction or replication in whole or part is allowed without the express written permission of KOHLER.
Information presented within this manual assumes the following:
1 - The person or people performing service work on KOHLER series engines is properly trained and equipped to safely and
professionally perform the subject operation;
2 - The person or people performing service work on KOHLER series engines possesses adequate hand and KOHLER special
tools to safely and professionally perform the subject service operation;
3 - The person or people performing service work on KOHLER series engines has read the pertinent information regarding the
subject service operations and fully understands the operation at hand.
- This manual was written by the manufacturer to provide technical and operating information to authorised KOHLER after-sales
service centres to carry out assembly, disassembly, overhauling, replacement and tuning operations.
-
As well as employing good operating techniques and observing the right timing for operations, operators must read the
information very carefully and comply with it scrupulously.
- Time spent reading this information will help to prevent health and safety risks and nancial damage.
Written information is accompanied by illustrations in order to facilitate your understanding of every step of the operating phases.
KD 477-2
Drafting
body
Document
code
Edition Issue date
Review
date
Model
N°
Revision Endorsed
1° 0 05/07/201205/07/2012
ED0053029370
51265
Содержание
- 0 05 07 2012 05 07 2012 2
- Cuse atlo 2
- Drafting body document code edition issue date review date model n revision endorsed 2
- Kd 477 2 2
- Preface 2
- California emission control warranty statement 3
- Kd 477 2 workshop manual_cod ed0053029370_ 1 ed _ rev 00 3
- Limited 3 year kohler diesel engine warranty 3
- Manufacturer s warranty coverage 3
- Owner s warranty responsibilities 3
- Warranty certificate 3
- Your warranty rights and obligations 3
- I trouble shooting 7 4
- Ii safety and warning decals safety instructions 8 4
- Iii model number and identification 10 4
- Index_characteristics 4
- Index_checks and overhaul 4
- Index_disassembly of the engine 4
- Index_maintenance recommended oil type refilling 4
- Index_model number and identification 4
- Index_overall dimensions 4
- Index_safety and warning decals safety instructions 4
- Index_special tools 4
- Index_technical data 4
- Index_trouble shooting 4
- Index_warranty certificate 4
- Iv technical data 11 4
- Ix disassembly of the engine 17 4
- V characteristics 12 4
- Vi overall dimensions 13 4
- Vii special tools 14 4
- Viii maintenance recommended oil type refilling 15 4
- Warranty certificate 3 4
- X checks and overhaul 18 4
- Index_electrical equipment 5
- Index_engine assembly 5
- Index_engine testing 5
- Index_injection equipment 5
- Index_storage 5
- Xi injection equipment 26 5
- Xii electrical equipment 9 5
- Xiii engine assembly 32 5
- Xiv engine testing 42 5
- Xv storage 4 5
- Index_quick reference charts 6
- Xvi quick reference charts 5 6
- Possible cause 7
- Trouble 7
- Trouble shooting 7
- Safety and warning decals safety instructions 8
- California proposition 65 9
- Safety and warning decals safety instructions 9
- Warning 9
- Model number and identification 10
- Characteristics 11
- Engine type 11
- Power kw hp 11
- Technical data 11
- Characteristics 12
- Characteristics power torque and specific fuel consumption curves 12
- Kd 477 2 12
- Kd 477 2 workshop manual_cod ed0053029370_ 1 ed _ rev 00 12
- Overall dimensions 13
- Maintenance recommended oil type refilling 15
- A gasoline petrol b light diesel fuels e heavy diesel fuels 16
- A1 96 a1 96 16
- A2 96 a2 96 16
- A3 96 a3 96 16
- Acea sequences 16
- Agip sint 2000 5w40 specification api sj cf acea a3 96 b3 96 mil l 46152 d e esso ultra 10w40 specification api sj cf acea a3 96 mil l 46152 d e in countries where agip and esso products are not available use api sj cf oil for gasoline fuelled engines or oil that complies with military specification mil l 46152 d e 16
- B1 96 b1 96 16
- B2 96 b2 96 16
- B3 96 b3 96 16
- Cf ce cd cc cb ca sa sb sc sd se sf sg 16
- Diesel benzina essence petrol benzin gasolina 16
- E1 96 e1 96 16
- E2 96 e2 96 16
- E3 96 e3 96 16
- Filter included 3 l 16
- Grade recommended oil 16
- Kd 477 2 workshop manual_cod ed0053029370_ 1 ed _ rev 00 16
- Maintenance recommended oil type refilling 16
- Oil supply liters standard oil sump 16
- Old oil can cause skin cancer if repeatedly left in contact with the skin and for long periods of time if contact with the oil is inevitable you are advised to thoroughly wash your hands with soap and water as soon as possible appropriate protective gloves etc should be wore during this operation old oil is highly polluting and must be disposed of in the correct way do not litter 16
- Required levels 16
- Sh api 16
- The engine could be damaged if allowed to operate with insufficient oil it is also dangerous to add too much oil as its combustion could sharply increase the rotation speed use a suitable oil in order to protect the engine the lubrication oil influences the performances and life of the engine in an incredible way the risk of piston seizure jammed piston rings and rapid wear of the cylinder liner the bearings and all moving parts increases if oil whose characteristics differ from the recommended type is used or if the oil is not regularly changed all this notably reduces engine life oil viscosity must suit the ambient temperature in which the engine operates 16
- Disassembly of the engine 17
- Checks and overhaul 18
- 7 1 2 2 19
- 9 1 1 1 8 19
- Checks and overhaul 19
- Fitting mm max wear mm 19
- 030 0 056 0 15 20
- 10 0 50 20
- Checks and overhaul 20
- Fitting mm max wear mm 20
- Kd477 2 ø 90 90 015 20
- Checks and overhaul 22
- Engine 22
- Engine weight 22
- Kd 477 2 22
- Kd 477 2 gr 570 10 22
- Injection equipment 26
- Injection equipment 27
- Engine 28
- Injection equipment 28
- Kd477 2 0 25 28
- Kd477 2 225 235 28
- Setting kg c 28
- Ø holes mm 28
- Electrical equipment 29
- Injection equipment 30
- Electrical equipment 31
- Engine assembly 32
- Engine assembly 33
- Engine assembly 34
- Engine assembly 35
- Engine assembly 36
- Engine assembly 37
- 9 1 1 1 8 38
- Engine assembly 38
- Fitting mm max wear mm 38
- Engine assembly 39
- Engine assembly 40
- Engine assembly 41
- Ø flywheel i p 41
- Engine testing 42
- Storage 44
- Data reported in this issue can be modified at any time by kohler 48
- Engine division kohler co kohler wisconsin 53044 48
- For sales and service information in u s and canada call 1 800 544 2444 48
- Kohlerengines com 48
- Translated from the original manual in italian language 48
Похожие устройства
- Kohler KD477-2 Руководство пользователя
- Kohler KDW1003 Руководство по ремонту
- Kohler KDW1003 Руководство пользователя
- Kohler KDW1404 Руководство по ремонту
- Kohler KDW1404 Руководство пользователя
- Kohler KD625-2 Руководство по ремонту
- Kohler KD625-2 Руководство пользователя
- Kohler KDI1903M Руководство пользователя
- Kohler KDW2204 Руководство по ремонту
- Kohler KDW2204 Руководство пользователя
- Autonics LP-A104-T9D9-C6T Инструкция по эксплуатации
- Autonics LP-A104-T9D9-C6R Инструкция по эксплуатации
- Autonics LP-A104-T9D8-C6T Инструкция по эксплуатации
- Autonics LP-A104-T9D8-C6R Инструкция по эксплуатации
- Kohler KDI2504M Руководство пользователя
- Autonics LP-A070-T9D7-C5T Инструкция по эксплуатации
- Autonics LP-A070-T9D7-C5R Инструкция по эксплуатации
- Autonics LP-A070-T9D6-C5T Инструкция по эксплуатации
- Autonics LP-A070-T9D6-C5R Инструкция по эксплуатации
- Autonics GP-A104-T9D9 Инструкция по эксплуатации