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Olympus WeldROVER Инструкция онлайн

DMTA060-01EN — Rev. B

October 2014

WeldROVER

Motorized Weld Scanner

User’s Manual

This instruction manual contains essential information on how to use this Olympus product safely and effectively.

Before using this product, thoroughly review this instruction manual. Use the product as instructed.

Keep this instruction manual in a safe, accessible location.

Содержание

Motorized weld scanner 1
User s manual 1
Weldrover 1
Important information please read before use 5 3
Introduction 13 3
Labels and symbols 1 3
List of abbreviations vii 3
Table of contents 3
Weldrover system overview 15 3
Accessories and spare parts 61 4
Assembly and setup instructions 23 4
Preparation for an inspection 47 4
Technical specifications 71 4
Weldrover operation 55 4
Weldrover system connectors description 73 4
Appendix a troubleshooting the mcdc 01 89 5
Appendix b maintenance 91 5
Index 101 5
List of figures 97 5
List of tables 99 5
List of abbreviations 7
Labels and symbols 9
Important information please read before use 13
Instruction manual 13
Intended use 13
Always use equipment and accessories that meet olympus specifications using incompatible equipment could cause malfunction and or equipment damage or human injury 14
Caution 14
Equipment compatibility 14
Important 14
Important information please read before use 14
Some of the details of components illustrated in this manual may differ from the components installed on your system however the operating principles remain the same 14
Table 2 ancillary equipment 14
The weldrover is compatible with the olympus ancillary equipment listed in table 2 on page 6 14
Presence of visual interferences or phantom spots 15
Safety symbols 15
Note signal words 16
Safety signal words 16
General warnings 17
Safety 17
Warnings 17
Ce european community 18
Electrical warnings 18
Equipment disposal 18
Emc directive compliance 19
Maintenance and servicing 19
Weee directive 19
Technical support 20
Warranty information 20
Introduction 21
Weldrover system overview 23
Remote control 24
Motion controller 25
Weldrover motorized scanner 26
Figure 1 5 weldrover scanner main components 27
Magnetic wheels and related safety information 27
The weldrover uses magnetic attraction forces to maintain contact with a ferromagnetic surface the wheels on the weldrover contain strong magnets see figure 1 6 on page 20 each front wheel can hold up to 37 kg 82 lb and each back wheel can hold up to 29 kg 65 lb because of the strong attractive forces the motorized scanner must be handled with care be sure to observe the following important safety information and procedures 27
Weldrover system overview 27
Probe holders 30
Assembly and setup instructions 31
Basic operations 31
To use the emergency stop button 31
To remove or replace the protective cover 32
To connect the umbilical to the weldrover 34
To adjust the laser line angle 37
To adjust the position of the laser guide 37
To remove or install the frame bar 38
To remove or install the steering lever 39
To remove or install the handle 40
Configurations 41
To install or remove a probe holder 41
Configuration for three pairs of probe 42
The standard configuration of the weldrover 42
Assembly and setup instructions 43
Figure 2 11 weldrover example of a three pair probe configuration 43
Figure 2 12 weldrover installing the offset bracket 43
Install the frame bar onto the offset bracket see to remove or install the frame bar on page 30 43
Remove the frame bar see to remove or install the frame bar on page 30 43
Slide the offset bracket onto the protruding t nuts on the probe holder arms 43
Tighten the hexagonal screws 43
To install the offset bracket 43
Back and front configuration 44
Low profile configuration 44
Chapter 2 46
Circumferential inspection inside a pipe 46
Figure 2 15 weldrover radial clearance low profile configuration 46
Figure 2 16 weldrover two probes at the front and two probes at the back 46
The weldrover can inspect the interior of large pipes the minimum pipe diameter depends on the probe configuration see figure 2 16 on page 38 figure 2 17 on page 39 and figure 2 18 on page 39 46
Configuration according to pcs 47
Assembly and setup instructions 49
Figure 2 20 weldrover pcs measurement for pa wedges 49
Figure 2 21 weldrover pcs measurement for tofd wedges 49
Table 4 weldrover probe center separation pcs for typical wedges 49
Chapter 2 50
Table 4 weldrover probe center separation pcs for typical wedges 50
Assembly and setup instructions 51
Figure 2 22 weldrover pcs for sa12 wedge type 51
Chapter 2 52
Figure 2 23 weldrover pcs for spwz or sa14 wedge types 52
Assembly and setup instructions 53
Dmta060 01en rev b october 2014 53
Figure 2 24 weldrover pcs for tofd wedge type 53
Short probe holder short pivoting probe holder long pivoting probe holder 53
To change the orientation of the yokes 54
Yoke orientation 54
Preparation for an inspection 55
To install the weldrover onto a ferromagnetic surface 55
Weldrover manipulation on ferromagnetic surfaces 55
Adaptation to the inspection surface 56
To adapt the weldrover to the inspection surface 56
To remove the weldrover from a ferromagnetic surface 56
To adjust the angle of the probe holder arms 57
To adjust the height of the sla 58
To adjust the angle of the slas 59
Cleaning the magnetic wheels 61
To clean the magnetic wheels 62
Basic operations 63
To jog the weldrover forward or backward 63
Weldrover operation 63
To align the weldrover with the weld 64
To move the weldrover continuously forward or backward 64
To determine the speed of the acquisition 65
Performing an inspection with the weldrover 66
To drive the weldrover along a weld 67
Accessories and spare parts 69
Weldrover transport case 69
Accessories and spare parts 71
Figure 5 4 weldrover transporting the system in the field 71
Figure 5 5 weldrover system principal components 71
The main components of the weldrover system are shown in figure 5 5 on page 63 and corresponding olympus part numbers are listed in table 5 on page 64 71
Weldrover system components 71
Chapter 5 72
Figure 5 6 on page 65 and table 6 on page 65 provide ordering information for yokes yoke dimensions depend on the wedge model used 72
Table 5 weldrover part numbers for principal components 72
To avoid the risk of serious injuries or death and equipment damage only use the power supply delivered with your weldrover system failure to comply can also invalidate your warranty 72
Warning 72
Accessories and spare parts 73
Figure 5 6 yoke geometry 73
Table 6 replacement yokes 73
Chapter 5 74
Connector reference 74
Couplant can be supplied to wedges by either an electric or a manual pump see table 7 on page 66 74
Couplant feed units 74
Table 7 couplant feed units 74
Table 8 required encoder cable adaptor 74
Weldrover models sold after july 2013 come standard with the lemo connector which is compatible with the omniscan mx2 and sx instruments if the weldrover is used with a different instrument an optional adaptor is required see table 8 on page 66 74
Weldrover scanner spare parts 75
Chapter 5 76
Table 9 weldrover scanner spare parts list 76
Accessories and spare parts 77
Table 9 weldrover scanner spare parts list continued 77
Chapter 5 78
Table 9 weldrover scanner spare parts list continued 78
Table 10 weldrover specifications 79
Technical specifications 79
This chapter lists the technical specifications of the weldrover system 79
Chapter 6 80
Figure 6 1 weldrover scanner weld cap clearance 80
Table 11 weldrover power supply specifications 80
Table 12 weldrover scanner physical characteristics 80
Mcdc 01 connectors 81
Weldrover system connectors description 81
Power in connector 82
Figure 7 2 mcdc 01 power in connector 83
Figure 7 3 mcdc 01 suggested mating connector for power supply 83
Lemo ffa e 04 clac60 olympus 21ab5388 83
Suggested mating connector 83
Table 13 mcdc 01 pinout for the power supply s mating cord set 83
Weldrover system connectors description 83
Encoder out connector 84
Figure 7 5 mcdc 01 encoder out mating cord set 85
Suggested mating cord set 85
Table 14 mcdc 01 pinout for the encoder out mating cord set 85
Turck inc bs 8 0 olympus ewix1427 21ai5312 85
Weldrover system connectors description 85
Chapter 7 86
Figure 7 6 omniscan mx2 or sx encoder out mating cord set 86
Lemo fgg k 16 clac60z olympus ewix1427 21ab5436 86
Suggested mating cord set 86
Table 15 omniscan mx2 or sx pinout for encoder out mating cord set 86
Remote control connector 87
Chapter 7 88
Figure 7 8 mcdc 01 remote control mating connector 88
Suggested mating cord set 88
Table 16 mcdc 01 pinout for remote controller s mating cord set 88
Turck inc bswm 12 436 5 csi1760 olympus 60na0332 88
Scanner connector 89
Chapter 7 90
Figure 7 10 mcdc 01 scanner mating cord set 90
Table 17 mcdc 01 pinout for scanner connector s mating cord set 90
Rs 232 communication port 91
Chapter 7 92
Closure cap for rs 232 connector 92
Closure cap manufacturer number 92
Figure 7 12 mcdc 01 rs 232 communication port mating cord set 92
Picofast closure cap 92
Table 18 mcdc 01 pinout for rs 232 communication port s mating cord set 92
The weldrover scanner has two connectors under its protective cover the laser guide connector and the control cable connector see figure 7 13 on page 85 92
Turck inc psgm cc olympus 21ai0243 92
Weldrover scanner connectors 92
Control connector 93
Description 95
Laser guide connector 95
Location 95
On the scanner under the protective cover see figure 7 13 on page 85 95
Pin pentafast female connector 26 awg 80 c 125 v 1 a iec ip67 95
Table 19 scanner pinout for control connector s mating cord set 95
Weldrover system connectors description 95
Chapter 7 96
Figure 7 16 weldrover scanner laser guide connector 96
Figure 7 17 weldrover scanner laser guide mating connector 96
Manufacturer number 96
Suggested mating cord set 96
Table 20 scanner pinout for laser guide s mating cord set connector 96
Turck inc vfk 3 0 olympus 21ai0235 96
Turck inc vsg 3m 0 s90 olympus 60na0319 96
Appendix a troubleshooting the mcdc 01 97
Table 21 mcdc 01 fault led and recommended actions 97
The mcdc 01 has a fault led to help troubleshoot weldrover problems the fault led illuminates when a limitation value has been reached and maintained for more than two seconds table 21 on page 89 lists the faults limitation values and recommended actions 97
Troubleshooting the mcdc 01 97
Appendix b maintenance 99
B adjustment of the carbide wear pins on wedges 99
B replacing a conventional ultrasonic transducer 100
To adjust the carbide wear pins on a wedge 100
To replace a conventional ultrasonic transducer 100
B replacing a phased array probe 101
To replace a phased array probe 101
B unit cleaning 102
To clean the unit 102
List of figures 105
List of tables 107

Olympus WeldROVER Инструкция онлайн

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