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Olympus WeldROVER [4/114] Assembly and setup instructions 23
![Olympus WeldROVER [4/114] Assembly and setup instructions 23](/views2/1665762/page4/bg4.png)
DMTA060-01EN, Rev. B, October 2014
Table of Contents
iv
1.3.2 Probe Holders ................................................................................................. 22
2. Assembly and Setup Instructions ........................................................... 23
2.1 Basic Operations ........................................................................................................ 23
2.2 Configurations ........................................................................................................... 33
2.2.1 The Standard Configuration of the WeldROVER ...................................... 34
2.2.2 Configuration for Three Pairs of Probe ....................................................... 34
2.2.3 Back and Front Configuration ...................................................................... 36
2.2.4 Low-Profile Configuration ............................................................................ 36
2.2.5 Circumferential Inspection Inside a Pipe ................................................... 38
2.2.6 Configuration According to PCS ................................................................. 39
2.2.7 Yoke Orientation ............................................................................................. 46
3. Preparation for an Inspection .................................................................. 47
3.1 WeldROVER Manipulation on Ferromagnetic Surfaces ..................................... 47
3.2 Adaptation to the Inspection Surface ..................................................................... 48
3.3 Cleaning the Magnetic Wheels ............................................................................... 53
4. WeldROVER Operation ............................................................................ 55
4.1 Basic Operations ........................................................................................................ 55
4.2 Performing an Inspection with the WeldROVER ................................................. 58
5. Accessories and Spare Parts ..................................................................... 61
5.1 WeldROVER Transport Case ................................................................................... 61
5.2 WeldROVER System Components ......................................................................... 63
5.3 Yokes ........................................................................................................................... 64
5.4 Couplant-Feed Units ................................................................................................ 66
5.5 Connector Reference ................................................................................................. 66
5.6 WeldROVER Scanner Spare Parts ........................................................................... 67
6. Technical Specifications ........................................................................... 71
7. WeldROVER System Connectors Description ..................................... 73
7.1 MCDC-01 connectors ................................................................................................ 73
7.1.1 Power-In Connector ....................................................................................... 74
7.1.2 Encoder Out Connector ................................................................................. 76
7.1.3 Remote Control Connector ........................................................................... 79
7.1.4 Scanner Connector ......................................................................................... 81
7.1.5 RS-232 Communication Port ........................................................................ 83
7.2 WeldROVER Scanner Connectors .......................................................................... 84
7.2.1 Control Connector .......................................................................................... 85
Содержание
- Motorized weld scanner 1
- User s manual 1
- Weldrover 1
- Important information please read before use 5 3
- Introduction 13 3
- Labels and symbols 1 3
- List of abbreviations vii 3
- Table of contents 3
- Weldrover system overview 15 3
- Accessories and spare parts 61 4
- Assembly and setup instructions 23 4
- Preparation for an inspection 47 4
- Technical specifications 71 4
- Weldrover operation 55 4
- Weldrover system connectors description 73 4
- Appendix a troubleshooting the mcdc 01 89 5
- Appendix b maintenance 91 5
- Index 101 5
- List of figures 97 5
- List of tables 99 5
- List of abbreviations 7
- Labels and symbols 9
- Important information please read before use 13
- Instruction manual 13
- Intended use 13
- Always use equipment and accessories that meet olympus specifications using incompatible equipment could cause malfunction and or equipment damage or human injury 14
- Caution 14
- Equipment compatibility 14
- Important 14
- Important information please read before use 14
- Some of the details of components illustrated in this manual may differ from the components installed on your system however the operating principles remain the same 14
- Table 2 ancillary equipment 14
- The weldrover is compatible with the olympus ancillary equipment listed in table 2 on page 6 14
- Presence of visual interferences or phantom spots 15
- Safety symbols 15
- Note signal words 16
- Safety signal words 16
- General warnings 17
- Safety 17
- Warnings 17
- Ce european community 18
- Electrical warnings 18
- Equipment disposal 18
- Emc directive compliance 19
- Maintenance and servicing 19
- Weee directive 19
- Technical support 20
- Warranty information 20
- Introduction 21
- Weldrover system overview 23
- Remote control 24
- Motion controller 25
- Weldrover motorized scanner 26
- Figure 1 5 weldrover scanner main components 27
- Magnetic wheels and related safety information 27
- The weldrover uses magnetic attraction forces to maintain contact with a ferromagnetic surface the wheels on the weldrover contain strong magnets see figure 1 6 on page 20 each front wheel can hold up to 37 kg 82 lb and each back wheel can hold up to 29 kg 65 lb because of the strong attractive forces the motorized scanner must be handled with care be sure to observe the following important safety information and procedures 27
- Weldrover system overview 27
- Probe holders 30
- Assembly and setup instructions 31
- Basic operations 31
- To use the emergency stop button 31
- To remove or replace the protective cover 32
- To connect the umbilical to the weldrover 34
- To adjust the laser line angle 37
- To adjust the position of the laser guide 37
- To remove or install the frame bar 38
- To remove or install the steering lever 39
- To remove or install the handle 40
- Configurations 41
- To install or remove a probe holder 41
- Configuration for three pairs of probe 42
- The standard configuration of the weldrover 42
- Assembly and setup instructions 43
- Figure 2 11 weldrover example of a three pair probe configuration 43
- Figure 2 12 weldrover installing the offset bracket 43
- Install the frame bar onto the offset bracket see to remove or install the frame bar on page 30 43
- Remove the frame bar see to remove or install the frame bar on page 30 43
- Slide the offset bracket onto the protruding t nuts on the probe holder arms 43
- Tighten the hexagonal screws 43
- To install the offset bracket 43
- Back and front configuration 44
- Low profile configuration 44
- Chapter 2 46
- Circumferential inspection inside a pipe 46
- Figure 2 15 weldrover radial clearance low profile configuration 46
- Figure 2 16 weldrover two probes at the front and two probes at the back 46
- The weldrover can inspect the interior of large pipes the minimum pipe diameter depends on the probe configuration see figure 2 16 on page 38 figure 2 17 on page 39 and figure 2 18 on page 39 46
- Configuration according to pcs 47
- Assembly and setup instructions 49
- Figure 2 20 weldrover pcs measurement for pa wedges 49
- Figure 2 21 weldrover pcs measurement for tofd wedges 49
- Table 4 weldrover probe center separation pcs for typical wedges 49
- Chapter 2 50
- Table 4 weldrover probe center separation pcs for typical wedges 50
- Assembly and setup instructions 51
- Figure 2 22 weldrover pcs for sa12 wedge type 51
- Chapter 2 52
- Figure 2 23 weldrover pcs for spwz or sa14 wedge types 52
- Assembly and setup instructions 53
- Dmta060 01en rev b october 2014 53
- Figure 2 24 weldrover pcs for tofd wedge type 53
- Short probe holder short pivoting probe holder long pivoting probe holder 53
- To change the orientation of the yokes 54
- Yoke orientation 54
- Preparation for an inspection 55
- To install the weldrover onto a ferromagnetic surface 55
- Weldrover manipulation on ferromagnetic surfaces 55
- Adaptation to the inspection surface 56
- To adapt the weldrover to the inspection surface 56
- To remove the weldrover from a ferromagnetic surface 56
- To adjust the angle of the probe holder arms 57
- To adjust the height of the sla 58
- To adjust the angle of the slas 59
- Cleaning the magnetic wheels 61
- To clean the magnetic wheels 62
- Basic operations 63
- To jog the weldrover forward or backward 63
- Weldrover operation 63
- To align the weldrover with the weld 64
- To move the weldrover continuously forward or backward 64
- To determine the speed of the acquisition 65
- Performing an inspection with the weldrover 66
- To drive the weldrover along a weld 67
- Accessories and spare parts 69
- Weldrover transport case 69
- Accessories and spare parts 71
- Figure 5 4 weldrover transporting the system in the field 71
- Figure 5 5 weldrover system principal components 71
- The main components of the weldrover system are shown in figure 5 5 on page 63 and corresponding olympus part numbers are listed in table 5 on page 64 71
- Weldrover system components 71
- Chapter 5 72
- Figure 5 6 on page 65 and table 6 on page 65 provide ordering information for yokes yoke dimensions depend on the wedge model used 72
- Table 5 weldrover part numbers for principal components 72
- To avoid the risk of serious injuries or death and equipment damage only use the power supply delivered with your weldrover system failure to comply can also invalidate your warranty 72
- Warning 72
- Accessories and spare parts 73
- Figure 5 6 yoke geometry 73
- Table 6 replacement yokes 73
- Chapter 5 74
- Connector reference 74
- Couplant can be supplied to wedges by either an electric or a manual pump see table 7 on page 66 74
- Couplant feed units 74
- Table 7 couplant feed units 74
- Table 8 required encoder cable adaptor 74
- Weldrover models sold after july 2013 come standard with the lemo connector which is compatible with the omniscan mx2 and sx instruments if the weldrover is used with a different instrument an optional adaptor is required see table 8 on page 66 74
- Weldrover scanner spare parts 75
- Chapter 5 76
- Table 9 weldrover scanner spare parts list 76
- Accessories and spare parts 77
- Table 9 weldrover scanner spare parts list continued 77
- Chapter 5 78
- Table 9 weldrover scanner spare parts list continued 78
- Table 10 weldrover specifications 79
- Technical specifications 79
- This chapter lists the technical specifications of the weldrover system 79
- Chapter 6 80
- Figure 6 1 weldrover scanner weld cap clearance 80
- Table 11 weldrover power supply specifications 80
- Table 12 weldrover scanner physical characteristics 80
- Mcdc 01 connectors 81
- Weldrover system connectors description 81
- Power in connector 82
- Figure 7 2 mcdc 01 power in connector 83
- Figure 7 3 mcdc 01 suggested mating connector for power supply 83
- Lemo ffa e 04 clac60 olympus 21ab5388 83
- Suggested mating connector 83
- Table 13 mcdc 01 pinout for the power supply s mating cord set 83
- Weldrover system connectors description 83
- Encoder out connector 84
- Figure 7 5 mcdc 01 encoder out mating cord set 85
- Suggested mating cord set 85
- Table 14 mcdc 01 pinout for the encoder out mating cord set 85
- Turck inc bs 8 0 olympus ewix1427 21ai5312 85
- Weldrover system connectors description 85
- Chapter 7 86
- Figure 7 6 omniscan mx2 or sx encoder out mating cord set 86
- Lemo fgg k 16 clac60z olympus ewix1427 21ab5436 86
- Suggested mating cord set 86
- Table 15 omniscan mx2 or sx pinout for encoder out mating cord set 86
- Remote control connector 87
- Chapter 7 88
- Figure 7 8 mcdc 01 remote control mating connector 88
- Suggested mating cord set 88
- Table 16 mcdc 01 pinout for remote controller s mating cord set 88
- Turck inc bswm 12 436 5 csi1760 olympus 60na0332 88
- Scanner connector 89
- Chapter 7 90
- Figure 7 10 mcdc 01 scanner mating cord set 90
- Table 17 mcdc 01 pinout for scanner connector s mating cord set 90
- Rs 232 communication port 91
- Chapter 7 92
- Closure cap for rs 232 connector 92
- Closure cap manufacturer number 92
- Figure 7 12 mcdc 01 rs 232 communication port mating cord set 92
- Picofast closure cap 92
- Table 18 mcdc 01 pinout for rs 232 communication port s mating cord set 92
- The weldrover scanner has two connectors under its protective cover the laser guide connector and the control cable connector see figure 7 13 on page 85 92
- Turck inc psgm cc olympus 21ai0243 92
- Weldrover scanner connectors 92
- Control connector 93
- Description 95
- Laser guide connector 95
- Location 95
- On the scanner under the protective cover see figure 7 13 on page 85 95
- Pin pentafast female connector 26 awg 80 c 125 v 1 a iec ip67 95
- Table 19 scanner pinout for control connector s mating cord set 95
- Weldrover system connectors description 95
- Chapter 7 96
- Figure 7 16 weldrover scanner laser guide connector 96
- Figure 7 17 weldrover scanner laser guide mating connector 96
- Manufacturer number 96
- Suggested mating cord set 96
- Table 20 scanner pinout for laser guide s mating cord set connector 96
- Turck inc vfk 3 0 olympus 21ai0235 96
- Turck inc vsg 3m 0 s90 olympus 60na0319 96
- Appendix a troubleshooting the mcdc 01 97
- Table 21 mcdc 01 fault led and recommended actions 97
- The mcdc 01 has a fault led to help troubleshoot weldrover problems the fault led illuminates when a limitation value has been reached and maintained for more than two seconds table 21 on page 89 lists the faults limitation values and recommended actions 97
- Troubleshooting the mcdc 01 97
- Appendix b maintenance 99
- B adjustment of the carbide wear pins on wedges 99
- B replacing a conventional ultrasonic transducer 100
- To adjust the carbide wear pins on a wedge 100
- To replace a conventional ultrasonic transducer 100
- B replacing a phased array probe 101
- To replace a phased array probe 101
- B unit cleaning 102
- To clean the unit 102
- List of figures 105
- List of tables 107
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