Invertek Drives ODE-3-220070-3 Инструкция по эксплуатации онлайн
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Troubleshooting
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AC Variable Speed Drive
IP20 & IP66 (NEMA 4X)
0.37kW – 22kW / 0.5HP – 30HP
110 – 480V 3 Phase Input
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User Manual
Quick Start Up
General Information
and Ratings
Mechanical Installation
Power & Control Wiring
Operation
Parameters
Analog and Digital Input
Macro Configurations
Modbus RTU
Communications
Technical Data
Troubleshooting
Содержание
- Ac variable speed drive 1
- Copyright invertek drives ltd 2016 3
- Declaration of conformity 3
- Electromagnetic compatibility 3
- This user guide is for use with version 3 5 firmware 3
- User guide revision 2 0 3
- Year warranty 3
- Important safety information 4
- Quick start up 4
- Installation following a period of storage 5
- Quick start process 5
- Quick start up 5
- Quick start overview 6
- Quick start up 6
- Drive model numbers 7
- Each drive can be identified by its model number as shown in the table below the model number is on the shipping label and the drive nameplate the model number includes the drive and any options 7
- Frame size filter type 0 no filter f internal emc filter 7
- General information and ratings 7
- Generation dynamic brake transistor 1 not fitted 4 internal transistor 7
- Identifying the drive by model number 7
- Input voltage 1 110 115 no of input phases 2 200 240 4 380 480 output current x 10 7
- Ode 3 1 2 0021 1 f 1 2 7
- Product family ip rating 2 ip20 x ip66 non switched y ip66 switched 7
- This chapter contains information about the optidrive e3 including how to identify the drive 7
- For ip20 units replace with 2 for ip66 non switched units replace with x for ip66 switched units replace with y 8
- General information and ratings 8
- General 9
- Mechanical dimensions and mounting ip20 open units 9
- Mechanical installation 9
- Refer to section 9 additional information for ul compliance on page 38 for additional information for ul compliance 9
- The optidrive should be mounted in a vertical position only on a flat flame resistant vibration free mounting using the integral mounting holes or din rail clip frame sizes 1 and 2 only ip20 optidrives must be installed in a pollution degree 1 or 2 environment only do not mount flammable material close to the optidrive ensure that the minimum cooling air gaps as detailed in section 3 mechanical dimensions ip66 nema 4x enclosed units and 3 gland plate and lock off are left clear ensure that the ambient temperature range does not exceed the permissible limits for the optidrive given in section 9 environmental provide suitable clean moisture and contaminant free cooling air sufficient to fulfil the cooling requirements of the optidrive 9
- Ul compliant installation 9
- Dimension z assumes that the drives are mounted side by side with no clearance typical drive heat losses are 3 of operating load conditions above are guidelines only and the operating ambient temperature of the drive must be maintained at all times 10
- Guidelines for enclosure mounting ip20 units 10
- Ip20 drives are suitable for use in pollution degree 1 environments according to iec 664 1 for pollution degree 2 or higher environments drives should be mounted in a suitable control cabinet with sufficient ingress protection to maintain a pollution degree 1 environment around the drive enclosures should be made from a thermally conductive material ensure the minimum air gap clearances around the drive as shown below are observed when mounting the drive where ventilated enclosures are used there should be venting above the drive and below the drive to ensure good air circulation air should be drawn in below the drive and expelled above the drive in any environments where the conditions require it the enclosure must be designed to protect the optidrive against ingress of airborne dust corrosive gases or liquids conductive contaminants such as condensation carbon dust and metallic particles and sprays or splashing water from all directions high moisture salt or chemical content environm 10
- Mechanical installation 10
- Mechanical dimensions ip66 nema 4x enclosed units 11
- Mechanical installation 11
- Before mounting the drive ensure that the chosen location meets the environmental condition requirements for the drive shown in section 9 environmental the drive must be mounted vertically on a suitable flat surface the minimum mounting clearances as shown in the table below must be observed the mounting site and chosen mountings should be sufficient to support the weight of the drives using the drive as a template or the dimensions shown above mark the locations required for drilling suitable cable glands to maintain the ingress protection of the drive are required gland holes for power and motor cables are pre moulded into the drive enclosure recommended gland sizes are shown above gland holes for control cables may be cut as required 12
- Cable gland recommended hole sizes types 12
- Flexible conduit hole sizes 12
- Gland plate and lock off 12
- Guidelines for mounting ip66 units 12
- Mechanical installation 12
- The use of a suitable gland system is required to maintain the appropriate ip nema rating the gland plate has pre moulded cable entry holes for power and motor connections suitable for use with glands as shown in the following table where additional holes are required these can be drilled to suitable size please take care when drilling to avoid leaving any particles within the product 12
- Typical drive heat losses are approximately 3 of operating load conditions above are guidelines only and the operating ambient temperature of the drive must be maintained at all times 12
- Ul rated ingress protection type is only met when cables are installed using a ul recognized bushing or fitting for a flexible conduit system which meets the required level of protection type for conduit installations the conduit entry holes require standard opening to the required sizes specified per the nec not intended for installation using rigid conduit system 12
- Mechanical installation 13
- Removing the terminal cover 13
- Routine maintenance 13
- Connection diagram 14
- Ip20 ip66 nema 4x non switched units 14
- Ip66 nema 4x switched units 14
- Power control wiring 14
- Incoming power connection 15
- Power control wiring 15
- Protective earth pe connection 15
- Control terminal wiring 16
- Motor connection 16
- Motor terminal box connections 16
- Power control wiring 16
- By adjusting the parameter settings the optidrive can be configured for multiple applications and not just for forward or reverse this could typically be for hand off auto applications also known and local remote for hvac and pumping industries 17
- Control terminal connections 17
- Power control wiring 17
- Using the rev 0 fwd selector switch switched version only 17
- Motor thermal overload protection 18
- Power control wiring 18
- A cable suitable for fixed installation with relevant mains voltage a shielded type cable is not necessary 19
- A cable suitable for fixed installation with relevant mains voltage with a concentric protection wire installation of a standard cable within a suitable steel or copper tube is also acceptable 19
- A screened shielded cable suitable for fixed installation with the relevant mains voltage in use braided or twisted type screened cable where the screen covers at least 85 of the cable surface area designed with low impedance to hf signals installation of a standard cable within a suitable steel or copper tube is also acceptable 19
- A shielded cable with low impedance shield twisted pair cable is recommended for analog signals 19
- Compliance with category c1 conducted emissions only is achieved for compliance with category c1 radiated emissions additional measures may be required contact your sales partner for further assistance 19
- Emc compliant installation 19
- Optidrive e3 frame size 2 and above units have a built in brake transistor this allows an external resistor to be connected to the drive to provide improved braking torque in applications that require this the brake resistor should be connected to the and br terminals as shown 19
- Optional brake resistor 19
- Permissible cable length with additional external emc filter 19
- Power control wiring 19
- Suitable resistors and guidance on selection can be obtained from your invertek sales partner 19
- The cable screen should be terminated at the motor end using an emc type gland allowing connection to the motor body through the largest possible surface area where drives are mounted in a steel control panel enclosure the cable screen may be terminated directly to the control panel using a suitable emc clamp or gland as close to the drive as possible for ip66 drives connect the motor cable screen to the internal ground clamp 19
- The voltage level at these terminals may exceed 800vdc stored charge may be present after disconnecting the mains power allow a minimum of 10 minutes discharge after power off before attempting any connection to these terminals 19
- Changing parameters 20
- Managing the keypad 20
- Operating displays 20
- Operation 20
- Operation 21
- Read only parameter access 21
- Resetting a fault 21
- Resetting parameters 21
- Parameters 22
- Standard parameters 22
- Parameters 23
- Extended parameters 24
- Parameters 24
- Parameters 25
- Parameters 26
- Parameters 27
- Parameters 28
- Advanced parameters 29
- Parameters 29
- Description explanation 30
- P 00 read only status parameters 30
- Parameters 30
- Analog and digital input macro configurations 31
- Macro functions guide key 31
- Overview 31
- Analog and digital input macro configurations 32
- Macro functions terminal mode p 12 0 32
- Analog and digital input macro configurations 33
- Macro functions fieldbus control mode p 12 3 4 7 8 or 9 33
- Macro functions keypad mode p 12 1 or 2 33
- Analog and digital input macro configurations 34
- Fire mode 34
- Macro functions user pi control mode p 12 5 or 6 34
- The fire mode function is designed to ensure continuous operation of the drive in emergency conditions until the drive is no longer capable of sustaining operation the fire mode input may be a normally open close to activate fire mode or normally closed open to activate fire mode according to the setting of p 30 index 2 in addition the input may be momentary or maintained type selected by p 30 index 3 this input may be linked to a fire control system to allow maintained operation in emergency conditions e g to clear smoke or maintain air quality within that building the fire mode function is enabled when p 15 15 16 or 17 with digital input 3 assigned to activate fire mode fire mode disables the following protection features in the drive o t heat sink over temperature u t drive under temperature th flt faulty thermistor on heat sink e trip external trip 4 20 f 4 20ma fault ph ib phase imbalance p loss input phase loss trip sc trp communications loss trip i t trp accumulated overload tri 34
- Analog and digital input macro configurations 35
- Diagram 1 diagram 2 diagram 3 diagram 4 35
- Diagram 13 diagram 14 diagram 15 diagram 16 35
- Diagram 5 diagram 6 diagram 7 diagram 8 35
- Diagram 9 diagram 10 diagram 11 diagram 12 35
- Example connection diagrams 35
- For full modbus rtu register map information please refer to your invertek drives sales partner local contacts can be found by visiting our website www invertekdrives com when using modbus control the analog and digital inputs can be configured as shown in section 7 macro functions fieldbus control mode p 12 3 4 7 8 or 9 36
- Introduction 36
- Modbus register map 36
- Modbus rtu communications 36
- Modbus rtu specification 36
- Protocol modbus rtu error check crc baud rate 9600bps 19200bps 38400bps 57600bps 115200bps default data format 1 start bit 8 data bits 1 stop bits no parity physical signal rs 485 2 wire user interface rj45 supported function codes 03 read multiple holding registers 06 write single holding register 16 write multiple holding registers supported for registers 1 4 only 36
- Rj45 connector configuration 36
- The optidrive e3 can be connected to a modbus rtu network via the rj45 connector on the front of the drive 36
- Warning this is not an ethernet connection do not connect directly to an ethernet port 36
- All drive models intended for operation from three phase mains power supply e g model codes ode 3 xxxxxx 3xxx may be operated from a single phase supply at up to 50 of maximum rated output current capacity in this case the ac power supply should be connected to l1 l and l2 n power connection terminals only 37
- Environmental 37
- Note cable sizes shown are the maximum possible that may be connected to the drive cables should be selected according to local wiring codes or regulations at the point of installation 37
- Operational ambient temperature range open drives 10 50 c frost and condensation free enclosed drives 10 40 c frost and condensation free storage ambient temperature range 40 60 c maximum altitude 2000m derate above 1000m 1 100m maximum humidity 95 non condensing 37
- Rating tables 37
- Single phase operation of three phase drives 37
- Technical data 37
- Additional information for ul compliance 38
- Drives with an emc filter have an inherently higher leakage current to ground earth for applications where tripping occurs the emc filter can be disconnected on ip20 units only by completely removing the emc screw on the side of the product remove the screw as indicated right the optidrive product range has input supply voltage surge suppression components fitted to protect the drive from line voltage transients typically originating from lightning strikes or switching of high power equipment on the same supply when carrying out a hipot flash test on an installation in which the drive is built the voltage surge suppression components may cause the test to fail to accommodate this type of system hipot test the voltage surge suppression components can be disconnected by removing the var screw after completing the hipot test the screw should be replaced and the hipot test repeated the test should then fail indicating that the voltage surge suppression components are once again in circuit 38
- Emc filter disconnect 38
- Optidrive e3 is designed to meet the ul requirements for an up to date list of ul compliant products please refer to ul listing nmms e226333 in order to ensure full compliance the following must be fully observed 38
- Technical data 38
- Fault code messages 39
- Troubleshooting 39
- E3man in_v2 0 40
- Ñ82 e3man in_v2 0zó 40
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