Yamaha YZFR6 (1999-2002) [3/71] Chk adj

Содержание

• Chapter 3 1
• Chk adj 1
• Periodic checks and adjustments 1
• California only 3
• Chk adj 3
• Emission control system 3
• Introduction 3
• Introduction periodic maintenance chart for 3
• Periodic checks and adjustments 3
• Periodic maintenance chart for emission control system 3
• Since these items require special tools data and technical skills they should be serviced by a ya maha dealer 3
• This chapter includes all information necessary to perform recommended checks and adjustments if followed these preventive maintenance procedures will ensure more reliable vehicle operation a longer service life and reduce the need for costly overhaul work this information applies to vehicles already in service as well as to new vehicles that are being prepared for sale all service technicians should be familiar with this entire chapter 3
• Chk adj 4
• For odometer readings or time periods higher than 20 000 mi 31 000 km or 30 months repeat the same maintenance as listed in the chart from the 4 000 mi 7 000 km or 6 months interval 4
• General maintenance and lubrication chart 4
• Maha dealer 4
• Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years replace the brake hoses every four years or if cracked or damaged 4
• Since these terns require special tools data and technical skills they should be serviced by a ya 4
• The air filter needs more frequent service if you are riding in unusually wet or dusty areas hydraulic brake system 4
• The brake fluid level regularly and fill as required 4
• When disassembling the master cylinder or caliper cylinder always replace the brake fluid check 4
• Rider and passenger seats 5
• Chk adj 6
• Fuel tank 6
• Chk adj 7
• Cowlings 7
• Chk toi adj wl 8
• Cowlings 8
• Chk adj 9
• Cowlings 9
• Air filter case and ignition coils 10
• Chk adj 10
• Air filter case and ignition coils 11
• Air filter case and ignition coil plate 12
• Chk bib adj wl 12
• Adjusting the valve clearance 13
• Engine 13
• Adjusting the valve clearance 14
• Chk got adj 14
• Adjusting the valve clearance 15
• Chk adj 15
• Adjusting the valve clearance 16
• Chk adj 16
• Adjusting the valve clearance 17
• Chk adj 17
• Example 17
• Exhaust 17
• Measured valve clearance is 0 4 mm 17
• Measured valve clearance is 0 5 mm 17
• Number tacing down 17
• Pad no 175 1 75 mm 17
• Replace pad 150 with pad 160 17
• Replace pad 150 with pad 185 17
• Valve clearance cold 17
• Valve pad selection table intake 17
• Adjusting the valve clearance synchronizing the carburetors 18
• Synchronizing the carburetors 19
• Adjusting the engine idling speed 20
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• Synchronizing the carburetors 20
• Adjusting the engine idling speed 21
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• Adjusting the engine idling speed 22
• Adjusting the throttle cable free play 22
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• Adjusting the throttle cable free play 23
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• Warning 23
• Caution _____________________ 24
• Checking the spark plugs 24
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• Checking the ignition timing 25
• Checking the spark plugs 25
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• Checking the ignition timing 26
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• Measuring the compression pressure 26
• Caution _____________________ 27
• Chk adj 27
• Measuring the compression pressure 27
• Warning 27
• Checking the engine oil level 28
• Measuring the compression pressure 28
• Caution 29
• Changing the engine oil 29
• Checking the engine oil level 29
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• Caution 30
• Changing the engine oil 30
• Chk adj 30
• Caution _____________________ 31
• Changing the engine oil 31
• Chk ad 31
• Measuring the engine oil pressure 31
• Chk adj ml 32
• Measuring the engine oil pressure 32
• Caution _____________________ 33
• Chk adj 33
• Cleaning the air filter element 33
• Checking the carburetor joints 34
• Checking the fuel hoses and fuel filter 34
• Chk adj 34
• Caution _____________________ 35
• Checking the crankcase breather hose 35
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• Cleaning the air intake system 35
• Caution _____________________ 36
• Checking the exhaust system 36
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• Cleaning the air intake system 36
• Caution _____________________ 37
• Checking the coolant level checking the cooling system 37
• Chk adj 37
• Changing the coolant 38
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• Warning 38
• Changing the coolant 39
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• Warning ab rini illmm 39
• Caution ________________________ 40
• Changing the coolant adj t 40
• Adjusting the front brake 41
• Adjusting the rear brake 41
• Chassis 41
• Chk adj 41
• Warning 41
• Adjusting the rear brake 42
• Caution _______________________ 42
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• Warning 42
• A warning 43
• Caution _______________________ 43
• Checking the brake fluid level 43
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• Adjusting the rear brake light switch 44
• Checking the brake pads 44
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• Bleeding the hydraulic brake system 45
• Checking the brake hoses 45
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• Warning 45
• Bleeding the hydraulic brake system 46
• Chk adj 46
• Warning 46
• A warning 47
• Adj si 47
• Adjusting the drive chain slack 47
• Adjusting the shift pedal 47
• Caution _______________________ 47
• Chk to 47
• Adjusting the drive chain slack 48
• Chk adj 48
• Checking and adjusting the steering head 49
• Chk adj 49
• Lubricating the drive chain 49
• Warning 49
• Checking and adjusting the steering head 50
• Chk lol adj 50
• Checking and adjusting the steering head 51
• Chk adj 51
• Warning 51
• Checking and adjusting the steering head 52
• Checking the front fork 52
• Chk ad 52
• Warning 52
• A warning 53
• Adjusting the front fork legs 53
• Caution _______________________ 53
• Chk adj 53
• Adjusting the front fork legs 54
• Caution 54
• Caution _______________________ 54
• Chk adj 54
• Adjusting the front fork legs 55
• Chk adj 55
• Adjusting the rear shock absorber assembly 56
• Caution _______________________ 56
• Chk adj 56
• Warning 56
• Adjusting the rear shock absorber assembly 57
• Caution _______________________ 57
• Chk adj 57
• Adjusting the rear shock absorber assembly 58
• Chk adj 58
• Checking the tires 59
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• Warning 59
• A warning 60
• Checking the tires 60
• Chk adj 60
• Checking the tires checking the wheels 61
• Chk ad 61
• Warning 61
• Chk adj 62
• Warning 62
• Caution _______________________ 63
• Checking and charging the battery 63
• Chk adj 63
• Electrical system 63
• Warning 63
• Caution _______________________ 64
• Checking and charging the battery 64
• Chk adj 64
• A warning 65
• Caution _______________________ 65
• Checking and charging the battery 65
• Chk ad 65
• Caution _______________________ 68
• Checking and charging the battery 68
• Checking the fuses 68
• Chk adj 68
• A warning 69
• Checking the fuses 69
• Chk adj 69
• A warning 70
• Caution _______________________ 70
• Chk ad 70
• Replacing the headlight bulbs 70
• Adjusting the headlight beams 71
• Chk adj 71

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INTRODUCTION PERIODIC MAINTENANCE CHART FOR EMISSION CONTROL SYSTEM CHK ADJ ЕВ30ККЮ PERIODIC CHECKS AND ADJUSTMENTS INTRODUCTION This chapter includes all information necessary to perform recommended checks and adjustments If followed these preventive maintenance procedures will ensure more reliable vehicle operation a longer service life and reduce the need for costly overhaul work This information applies to vehicles already in service as well as to new vehicles that are being prepared for sale All service technicians should be familiar with this entire chapter EB3G100Ö PERIODIC MAINTENANCE CHART FOR EMISSION CONTROL SYSTEM INITIAL No H EW ROUTINE 600 mi 1 000 km or 1 month ODOMETER READINGS 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 Л00 mi 1 MO OOmi 19 000 km 25 000 km or or 18 months I 24 months Valve clearance Check and adjust valve clearance when engine is cold 2 Spark plugs Check condition Adjust gap and clean Replace at 8 000 mi 13 000 krn ar 12 months and thereafter every 8 000 rm 012 000 km or 12 months 3 Crankcase ventilation system Check ventilation hose for cracks or damage Replace if necessary V 4 Fuel fine Check fuel hose for cracks or damage Replace if necessary V 1 5 Fuel filter Every 26 600 mi 42 000 km Replace Replace initial 20 000 mi 31 000 km and thereafter every 20 000 mi 31 000 km Exhaust system Check for leakage Retighten if necessary Replace gaskette if necessary V 7 Carburetor Synchronization Adjust synchronization of carburetors Y Idte speed Check and adjust engine idle speed Adjust throttle cable free piay Evaporative emission control system Check control system for damage Replace if necessary 9 Replace V Replace 6 8 1 20 000 mi 1 31 000 km j or 1 30 months V Since these items require special tools data and technical skills they should be serviced by a Ya maha dealer California only