Suzuki GSF 400 (1991-1993) [202/270] Troubleshooting
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Suzuki GSF 400 (1991-1993) [202/270] Troubleshooting

Suzuki GSF 400 (1991-1993) [202/270] Troubleshooting

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8 1 SERVICING INFORMATION TROUBLESHOOTING ENGINE Complaint Engine will not start or is hard to start Compression too low 1 Valve clearance out of adjustment 2 Worn valve guides or poor seating of valves 3 Valves mistiming 4 Piston rings exceesively worn 5 Worn down cylinder bores 6 Starter motor cranks but too slowly 7 Poor seating of spark plugs Engine stalls easily Noisy engine Remedy Symptom and possible causes Adjust Repair or replace Adjust Replace Replace or rebore Consult electrical complaints Retighten Plugs not sparking 1 Fouled spark plugs 2 Wet spark plugs 3 Defective ignition coil 4 Open or short in high tension cords 5 Defective signal generator or ignitor unit Clean Clean and dry Replace Replace Replace No fuel reaching the carburetors 1 Clogged fuel tank vent hose 2 Clogged or defective fuel cock 3 Defective carburetor float valve 4 Clogged fuel hose or fuel filter Clean or replace Clean or replace Replace Clean or repalce 1 Fouled spark plugs 2 Defective signal generator or ignitor unit 3 Clogged fuel hose 4 Clogged jets in carburetors 5 Valve clearance out of adjustment Clean Replace Clean Clean Adjust Excessive valve chatter 1 Valve clearance too large 2 Weakened or broken valve springs 3 Worn down rocker arm or rocker arm shaft 4 Camshaft journal worn and burnt Adjust Replace Replace Replace Noise appears to come from piston 1 Pistons or cylinders worn down 2 Combustion chambers fouled with carbon 3 Piston pins or piston pin bore worn 4 Piston rings or ring grooves worn Replace Clean Replace Replace Noise seems to come from timing chain 1 Strectched chain 2 Worn sprockets 3 Tension adjuster networking Replace Replace Repair or replace Noise seems to come from clutch 1 Worn splines of countershaft or hub 2 Worn teeth of clutch plates 3 Distorted clutch plates driven and drive 4 Worn clutch release bearing 5 Clutch dampers weakened Replace Replace Replace Replace Replace the primary driven gear

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