![Yamaha XJR1300 (L) (1999) [263/346] Front fork](/img/pdf.png)
Yamaha XJR1300 (L) (1999) [263/346] Front fork
![Yamaha XJR1300 (L) (1999) [263/346] Front fork](/views2/1121392/page263/bg107.png)
6-43
CHAS
FRONT FORK
Order Job/Part Q’ty Remarks
14
15
16
17
18
19
Inner tubes
Inner tube bushings
Oil flow stoppers
Damper rods
Damper rod springs
Outer tubes
2
2
2
2
2
2
For assembly, reverse the disassembly
procedure.
Refer to “DISASSEMBLING/
ASSEMBLING THE FRONT FORK
LEGS”.
23 Nm (2.3 mkg)
23 Nm (2.3 mkg)
Содержание
- Caution 4
- Notice 4
- How to use this manual 5
- Chk adj 6
- Gen info spec 6
- In the exploded diagrams indi cate the following 6
- In the exploded diagrams indi cate the types of lubricants and lubrication points 6
- Indicate the following 6
- Indicate the subject of each chapter 6
- Symbols 6
- The following symbols are not relevant to every vehicle symbols 6
- Trbl shtg 6
- Carburetors 7
- Chassis 7
- Electrical 7
- Engine overhaul 7
- General information 7
- Periodic inspection and adjustments 7
- Specifications 7
- Troubleshooting 7
- Chapter 1 general information 10
- Gen info 10
- General information 10
- Gen info 12
- General information 12
- Motorcycle identification 12
- Gen info 13
- Important information 13
- Caution 14
- Gen info 14
- Important information 14
- Checking the connections 15
- Gen info 15
- Gen info 16
- Special tools 16
- Gen info 17
- Special tools 17
- Gen info 18
- Special tools 18
- Chapter 2 specifications 21
- Specifications 21
- General specifications 23
- Specifications 23
- General specifications 24
- General specifications 25
- Maintenance specifications 26
- Maintenance specifications 27
- Maintenance specifications 28
- Maintenance specifications 29
- Maintenance specifications 30
- Maintenance specifications 31
- Maintenance specifications 32
- Maintenance specifications 33
- Maintenance specifications 34
- Lubrication chart 35
- Maintenance specifications 35
- Model xjr1300 l 35
- Maintenance specifications 36
- Maintenance specifications 37
- Maintenance specifications 38
- Maintenance specifications 39
- Maintenance specifications 40
- Maintenance specifications 41
- A distance across flats b outside thread diameter 42
- All specification data in this manual are listed in si and metric units use this table to convert metric unit data to imperial unit data 42
- B bolt 42
- Conversion table 42
- Conversion table general torque specifications 42
- General specifications 42
- General tightening torques 42
- Metric multiplier imp 42
- Mm 10 mm 30 3 42
- Mm 12 mm 55 5 42
- Mm 14 mm 85 8 42
- Mm 16 mm 130 13 42
- Mm 6 mm 6 0 42
- Mm 8 mm 15 1 42
- Mm x 0 3937 0 8 in 42
- Mm x 0 3937 in 42
- Nut bolt nm m kg 42
- This chart specifies tightening torques for stan dard fasteners with a standard iso thread pitch tightening torque specifications for special components or assemblies are provided for each chapter of this manual to avoid warpage tighten multi fastener assemblies in a criss cross pattern and progressive stages until the specified tightening torque is reached unless otherwise specified tightening torque specifi cations require clean dry threads components should be at room temperature 42
- Torques 42
- Lubrication point and grade of lubricant 43
- Lubrication point and grade of lubricant 44
- Lubrication diagrams 45
- Lubrication diagrams 46
- Lubrication diagrams 47
- Cable routing 48
- Cable routing 49
- Cable routing 50
- Cable routing 51
- Cable routing 52
- Cable routing 53
- Cable routing 54
- Cable routing 55
- Cable routing 56
- Cable routing 57
- Chapter 3 periodic inspection and adjustment 60
- Chk adj 60
- Periodic inspection and adjustment 60
- Chk adj 61
- Chk adj 62
- Introduction 62
- Introduction periodic maintenance lubrication intervals 62
- Periodic inspection and adjustment 62
- Periodic maintenance lubrication intervals 62
- This chapter includes all information necessary to perform recommended inspections and adjust ments these preventive maintenance procedures if followed will ensure more reliable vehicle opera tion and a longer service life the need for costly overhaul work will be greatly reduced this informa tion applies to vehicles already in service as well as new vehicles that are being prepared for sale all service technicians should be familiar with this entire chapter 62
- Chk adj 63
- Periodic maintenance lubrication intervals 63
- Chk adj 64
- Seat side cover and fuel tank 64
- Adjusting the valve clearance 65
- Chk adj 65
- Engine 65
- Adjusting the valve clearance 66
- Chk adj 66
- Adjusting the valve clearance 67
- Chk adj 67
- Adjusting the valve clearance 68
- Chk adj 68
- Exhaust 68
- Intake 68
- Valve clearance cold 0 1 0 5 mm example installed is 250 measured clearance is 0 3 mm replace 250 pad with 260 pad pad number example pad no 250 2 0 mm pad no 260 2 0 mm always install pad with number down 68
- Valve clearance cold 0 6 0 0 mm example instaled is 250 measured clearance is 0 2 mm replace 250 pad with 265 pad pad number example pad no 250 2 0 mm pad no 265 2 5 mm always install pad with number down 68
- Adjusting the valve clearance 69
- Chk adj 69
- Chk adj 70
- Synchronizing the carburetors 70
- Chk adj 71
- Synchronizing the carburetors adjusting the engine idling speed 71
- Adjusting the engine idling speed adjusting the throttle cable free play 72
- Chk adj 72
- Adjusting the throttle cable free play 73
- Chk adj 73
- Warning 73
- Caution 74
- Checking the spark plugs checking the ignition timing 74
- Chk adj 74
- Checking the ignition timing measuring the compression pressure 75
- Chk adj 75
- Caution 76
- Chk adj 76
- Measuring the compression pressure 76
- Chk adj 77
- Measuring the compression pressure checking the engine oil level 77
- Warning 77
- Caution 78
- Checking the engine oil level changing the engine oil 78
- Chk adj 78
- Caution 79
- Changing the engine oil measuring the engine oil pressure 79
- Chk adj 79
- Warning 79
- Chk adj 80
- Measuring the engine oil pressure adjusting the clutch lever 80
- Warning 80
- Caution 81
- Checking the clutch fluid level bleeding the hydraulic clutch system 81
- Chk adj 81
- Warning 81
- Bleeding the hydraulic clutch system 82
- Chk adj 82
- Warning 82
- Caution 83
- Chk adj 83
- Cleaning the air filter element 83
- Chk adj 84
- Caution 85
- Checking the crankcase breather hose checking the exhaust system 85
- Chk adj 85
- Adjusting the front brake adjusting the rear brake 86
- Chassis 86
- Chk adj 86
- Warning 86
- Adjusting the rear brake checking the brake fluid level 87
- Caution 87
- Chk adj 87
- Warning 87
- Caution 88
- Chk adj 88
- Bleeding the hydraulic brake system 89
- Chk adj 89
- Warning 89
- Caution 90
- Chk adj 90
- Warning 90
- Adjusting the drive chain slack 91
- Chk adj 91
- Warning 91
- Adjusting the drive chain slack lubricating the drive chain 92
- Caution 92
- Chk adj 92
- Checking and adjusting the steering head 93
- Chk adj 93
- Warning 93
- Checking and adjusting the steering head 94
- Chk adj 94
- Warning 94
- Checking and adjusting the steering head checking the front fork 95
- Chk adj 95
- Warning 95
- Adjusting the front fork legs 96
- Caution 96
- Chk adj 96
- Warning 96
- Adjusting the rear shock absorber assemblies 97
- Caution 97
- Chk adj 97
- Warning 97
- Checking the tires 98
- Checking the tires the following procedure applies to both of the tires 1 measure tire pressure out of specification regulate 98
- Chk adj 98
- Load is the total weight of cargo rider pas senger and accessories 98
- The tire pressure should only be checked and regulated when the tire temperature equals the ambient air temperature the tire pressure and the suspension must be adjusted according to the total weight including cargo rider passenger and ac cessories and the anticipated riding speed operation of an overloaded motorcycle could cause tire damage an accident or an injury never overload the motorcycle 98
- Warning 98
- Checking the tires 99
- Chk adj 99
- Warning 99
- Checking the tires checking the wheels 100
- Chk adj 100
- Warning 100
- Chk adj 101
- Warning 101
- Caution 102
- Checking and charging the battery 102
- Chk adj 102
- Electrical system 102
- Warning 102
- Caution 103
- Checking and charging the battery 103
- Chk adj 103
- Caution 104
- Checking and charging the battery 104
- Chk adj 104
- Warning 104
- Checking and charging the battery 105
- Chk adj 105
- Checking and charging the battery 106
- Chk adj 106
- Caution 107
- Checking and charging the battery checking the fuses 107
- Chk adj 107
- Checking the fuses 108
- Chk adj 108
- Warning 108
- Caution 109
- Chk adj 109
- Replacing the headlight bulb 109
- Warning 109
- Chk adj 110
- Replacing the headlight bulb adjusting the headlight beam 110
- Chapter 4 engine overhaul 113
- Engine overhaul 113
- Engine 117
- Engine overhaule 117
- Crankcase breather hose 118
- Disconnect ground lead note 9 10 118
- Engine 118
- For installation reverse the removal pro cedure 118
- O ring ground lead 118
- Order job part q ty remarks 118
- Engine 119
- Engine 120
- Engine 121
- Engine 122
- Camshaft 123
- Camshafts 124
- Camshafts 125
- Caution 125
- Camshafts 126
- Camshafts 127
- Camshafts 128
- Caution 128
- Camshafts 129
- Caution 129
- Camshafts 130
- Caution 130
- Cylinder head 131
- Cylinder head 132
- Cylinder head 133
- Valves and valve springs 134
- Valves and valve springs 135
- Valves and valve springs 136
- Valves and valve springs 137
- Caution 138
- Valves and valve springs 138
- Valves and valve springs 139
- Valves and valve springs 140
- Caution 141
- Valves and valve springs 141
- Cylinders and pistons 142
- Caution 143
- Cylinders and pistons 143
- Cylinders and pistons 144
- Cylinders and pistons 145
- Cylinders and pistons 146
- Cylinders and pistons 147
- Clutch 148
- Clutch 149
- Clutch 150
- Clutch 151
- Clutch 152
- Clutch 153
- Clutch 154
- Clutch 155
- Clutch 156
- Clutch 157
- Clutch 158
- Caution 159
- Clutch 159
- Warning 159
- Clutch 160
- Warning 160
- Caution 161
- Clutch 161
- Warning 161
- Clutch 162
- Clutch 163
- Clutch 164
- Clutch 165
- Warning 165
- Caution 166
- Clutch 166
- Warning 166
- Clutch 167
- Oil pump 168
- Oil pump 169
- Oil pump 170
- Caution 171
- Oil pump 171
- Shift shaft 172
- Shift shaft 173
- Shift shaft 174
- Timing plate and pickup coil 175
- Oil pan 176
- Oil pan 177
- Oil pan 178
- Warning 178
- Crankcase 179
- Bearing cover crankcase lower 180
- Crankcase 180
- Dowel pin 180
- For installation reverse the removal pro cedure 180
- Order job part q ty remarks 180
- Refer to disassembling assem bling the crankcase 180
- Caution 181
- Crankcase 181
- Crankcase 182
- Caution 183
- Crankcase 183
- Starter clutch 184
- Starter clutch 185
- Starter clutch 186
- Caution 187
- Starter clutch 187
- Crankshaft 188
- Crankshaft 189
- Caution 190
- Crankshaft 190
- Crankshaft 191
- Crankshaft 192
- Caution 193
- Crankshaft 193
- Crankshaft 194
- Crankshaft 195
- Caution 196
- Crankshaft 196
- Crankshaft 197
- Transmission 198
- Transmission 199
- Transmission 200
- Transmission 201
- Transmission 202
- Warning 202
- Transmission 203
- Transmission 204
- Carburetors 206
- Chapter 5 carburetors 206
- Carburetors 208
- Carburetors 209
- Carburetors 210
- Carburetors 211
- Carburetors 212
- Caution 212
- Carburetors 213
- Carburetors 214
- Carburetors 215
- Carburetors 216
- Carburetors 217
- Chapter 6 chassis 219
- Chassis 219
- Chassis 221
- Front wheel and brake discs 221
- Front wheel and brake discs 222
- Front wheel and brake discs 223
- Warning 223
- Caution 224
- Front wheel and brake discs 224
- Front wheel and brake discs 225
- Caution 226
- Front wheel and brake discs 226
- Front wheel and brake discs 227
- Warning 227
- Front wheel and brake discs 228
- Rear wheel brake disc and rear wheel sprocket 229
- Rear wheel brake disc and rear wheel sprocket 230
- Rear wheel brake disc and rear wheel sprocket 231
- Warning 231
- Rear wheel brake disc and rear wheel sprocket 232
- Rear wheel brake disc and rear wheel sprocket 233
- Front and rear brakes 234
- Front and rear brakes 235
- Caution 236
- Front and rear brakes 236
- Front and rear brakes 237
- Front and rear brakes 238
- Front and rear brakes 239
- Front and rear brakes 240
- Front and rear brakes 241
- Front and rear brakes 242
- Front and rear brakes 243
- Front and rear brakes 244
- Front and rear brakes 245
- Caution 246
- Front and rear brakes 246
- Warning 246
- Caution 247
- Front and rear brakes 247
- Warning 247
- Caution 248
- Front and rear brakes 248
- Warning 248
- Front and rear brakes 249
- Front and rear brakes 250
- Front and rear brakes 251
- Front and rear brakes 252
- Front and rear brakes 253
- Front and rear brakes 254
- Warning 254
- Front and rear brakes 255
- Warning 255
- Front and rear brakes 256
- Warning 256
- Caution 257
- Front and rear brakes 257
- Warning 257
- Caution 258
- Front and rear brakes 258
- Warning 258
- Caution 259
- Front and rear brakes 259
- Warning 259
- Caution 260
- Front and rear brakes 260
- Warning 260
- Front fork 261
- Front fork 262
- Front fork 263
- Front fork 264
- Warning 264
- Caution 265
- Front fork 265
- Caution 266
- Front fork 266
- Warning 266
- Caution 267
- Front fork 267
- Warning 267
- Caution 268
- Front fork 268
- Caution 269
- Front fork 269
- Front fork 270
- Warning 270
- Handlebar 271
- Handlebar 272
- Handlebar 273
- Warning 273
- Caution 274
- Handlebar 274
- Warning 274
- The handlebar 275
- Warning 275
- The handlebar 276
- Steering head 277
- Steering head 278
- Steering head 279
- Warning 279
- Caution 280
- Steering head 280
- Rear shock absorber swingarm and drive chain 281
- 12 bearings drive chain 2 1 for installation reverse the removal procedure 282
- Order job part q ty remarks 282
- Rear shock absorber swingarm and drive chain 282
- Rear shock absorber swingarmand drive chain 283
- Warning 283
- Rear shock absorber swingarmand drive chain 284
- Warning 284
- Rear shock absorber swingarm and drive chain 285
- Warning 285
- Caution 286
- Rear shock absorber swingarm and drive chain 286
- Rear shock absorber swingarm and drive chain 287
- Chapter 7 electrical 290
- Electrical 290
- Electrical 292
- Electrical components 292
- Caution 293
- Switches 293
- Checking the switches 294
- Checking the switches 295
- Checking the bulbs and bulb sockets 296
- Caution 297
- Checking the bulbs and bulb sockets 297
- Warning 297
- Checking the bulbs and bulb sockets 298
- Circuit diagram 299
- Ignition system 299
- Ignition system 300
- Ignition system 301
- Ignition system 302
- Ignition system 303
- Circuit diagram 304
- Electric starting system 304
- Electric starting system 305
- Electric starting system 306
- Warning 306
- Electric starting system 307
- Electric starting system 308
- Electric starting system 309
- Electric starting system 310
- Electric starting system 311
- Electric starting system 312
- Charging system 313
- Circuit diagram 313
- Charging system 314
- Charging system 315
- Charging system 316
- Charging system 317
- Circuit diagram 318
- Lighting system 318
- Lighting system 319
- Lighting system 320
- Lighting system 321
- Lighting system 322
- Circuit diagram 323
- Signaling system 323
- Signaling system 324
- Signaling system 325
- Signaling system 326
- Signaling system 327
- Signaling system 328
- Signaling system 329
- Signaling system 330
- Signaling system 331
- Self diagnosis 332
- Self diagnosis 333
- Self diagnosis 334
- Self diagnosis 335
- Chapter 8 troubleshooting 337
- Trbl shtg 337
- Troubleshooting 337
- Starting problems 339
- Trbl shtg 339
- Troubleshooting 339
- Faulty gear shifting 340
- Incorrect engine idling speed 340
- Incorrect engine idling speed poor medium and high speed performance faulty gear shifting 340
- Poor medium and high speed performance 340
- Trbl shtg 340
- Faulty clutch 341
- Faulty clutch overheating 341
- Overheating 341
- Trbl shtg 341
- Faulty front fork legs 342
- Poor braking performance 342
- Poor braking performance faulty front fork legs unstable handling 342
- Trbl shtg 342
- Unstable handling 342
- Faulty lighting and signaling systems 343
- Trbl shtg 343
- Color code 345
- Wiring diagram for eur 345
- Xjr1300 99 wiring diagram for eur 345
- Wiring diagram for aus 346
- Xjr1300l wiring diagram for aus 346
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