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Kemppi KempArc Pulse TCS [15/38] Kemparc pulse tcs kemppi oy 1204
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Below you can see a typical data package that welding machine sends to the robot control
unit.
NOTE! The content of the data package varies depending on the robot brand used. This example is
only a made-up representation of the real situation.
WeldingCurrent Word Byte0, Byte1
WeldingVoltage Word Byte2, Byte3
ErrorNumber Byte Byte4
CycleOn Bit0 Byte5
ArcEstablished Bit1
TouchSensed Bit2
PowerSourceReady Bit3
Error Bit4
Ready Bit5
LocalRemote Bit6
AutoManual Bit7
Throughput1 Bit0 Byte6
Throughput2 Bit1
Throughput3 Bit2
Throughput4 Bit3
Throughput5 Bit4
Throughput6 Bit5
Not In Use Bit6
Not In Use Bit7
Not In Use Byte Byte7
13
KempArc Pulse TCS / © Kemppi Oy / 1204
Содержание
- Kemparc 1
- Pulse tcs 1
- Operating manual 3
- About tandem mig mag welding 8 4
- Basic troubleshooting 0 4
- Contents 4
- Disposal of the machine 2 4
- Installation 4 4
- Introduction 3 4
- Maintenance 1 4
- Operation disturbances 1 4
- Ordering numbers 3 4
- Technical data 5 4
- Using the machine 2 4
- About kemparc pulse tcs 5
- Disclaimer 5
- General 5
- Important notes 5
- Introduction 5
- Kemparc pulse tcs kemppi oy 1204 5
- Before use 6
- Installation 6
- Kemparc pulse tcs kemppi oy 1204 6
- Machine introduction 6
- Operating environment 6
- Indicator lights 7
- Kemparc pulse tcs kemppi oy 1204 7
- Machine assembly and positioning 7
- Main switch 7
- Operation of the cooling fan 7
- To assemble the kemparc equipment do the following 7
- Distribution network 8
- Kemparc pulse tcs 8
- Kemparc pulse tcs kemppi oy 1204 8
- Kemparc pulse tcs kemppi oy 1204 9
- Overview of the system 9
- Connecting to mains power 10
- If changing the mains cable take into consideration the following 10
- Kemparc pulse tcs kemppi oy 1204 10
- Connecting to welding robot 11
- Kemparc pulse tcs kemppi oy 1204 11
- To install the fieldbus card do the following 11
- Connecting the welding cables 12
- Enabling tandem control system 12
- Interconnection with wire feeders 12
- Kemparc pulse tcs kemppi oy 1204 12
- Cable load capacity at duty cycle voltage loss 10 m 13
- Connecting earth return cables 13
- Connecting the control cables 13
- Connecting the cooling hoses 13
- Connecting the shielding gas 13
- Connecting the welding gun 13
- Kemparc pulse tcs kemppi oy 1204 13
- Control from the robot 14
- Kemparc pulse tcs kemppi oy 1204 14
- Supported protocols 14
- Using the machine 14
- Kemparc pulse tcs kemppi oy 1204 15
- Control from the k 60 panel 16
- F1 f2 f3 16
- Kemparc pulse tcs kemppi oy 1204 16
- Layout of control panel k 60 16
- Current scaling 17
- Current tol 17
- Currenttoltime 17
- Door switch on 17
- Edit channel 17
- Em stop logic 17
- Front pul 17
- Gas test 17
- Gun menu 17
- K 60 robot menu list interface version 17
- Kemparc pulse tcs kemppi oy 1204 17
- Language 17
- Limitfunctions menu 17
- Main menu functions 17
- Menu display 17
- Menu functions of control panel k 60 17
- Select feeder wf 17
- Soft key buttons for menu selection 17
- Special settings 17
- System config menu 17
- Test menu wire inch 17
- Voltage scaling 17
- Voltage tol 17
- Weld data 17
- Wsf scaling 17
- Wsf tol time 17
- Dynamics 18
- Finetuning 18
- Finetuningmax 18
- Finetuningmin 18
- Kemparc pulse tcs kemppi oy 1204 18
- Pulse current 18
- Pulse mig 18
- Voltage 18
- Welding parameters channel menu 2 6 18
- Wfs max 18
- Wfs min 18
- Wfspeed 18
- Basecurrent 19
- Basecurrentmax 19
- Basecurrentmin 19
- Double pulse mig 19
- Dpulseamp 19
- Dpulsefreq 19
- Dynamics 19
- Finetuning 19
- Finetuningmax 19
- Finetuningmin 19
- Formingpulse 19
- Formingpulsemax 19
- Formingpulsemin 19
- Kemparc pulse tcs kemppi oy 1204 19
- Pulse current 19
- Starttime 19
- Startvoltage 19
- Wfs max 19
- Wfs min 19
- Wfspeed 19
- Wiseroot wisethi 19
- Craterfill 20
- Craterfillend 20
- Craterstart 20
- Cratertime 20
- Creep start 20
- Hot 2t time 20
- Hotstart 20
- Hotstartlevel 20
- Kemparc pulse tcs kemppi oy 1204 20
- Other processes 20
- Startpower 20
- Welding functions 20
- Wiseroot wisethin 20
- Advanced functions 21
- Cable length 21
- Device information 21
- Finecalib 21
- Kemparc pulse tcs kemppi oy 1204 21
- Licence code 21
- Matchloglevel 21
- Penet 123a 21
- Restore settings 21
- System clock 21
- System config menu 21
- Water cooling 21
- Wisefusion 21
- Wisepenetration 21
- Administrator menu 22
- Ask pin 22
- Button functions 22
- Change pin code 22
- Channel 22
- Display delay 22
- F1 button 22
- F3 button wf 22
- Kemparc pulse tcs kemppi oy 1204 22
- On off button 22
- Post gas time 22
- Pre gas time 22
- Right left selection buttons soft keys 22
- Up down button 22
- Welddata delay 22
- Group n o pulse 1 mig wire ø mm material gas 23
- Kemparc pulse tcs kemppi oy 1204 23
- Welding software delivery 23
- Kemparc pulse tcs kemppi oy 1204 24
- Layout and buttons of remote panel kf 62 24
- Automatic weld data display 25
- Kemparc pulse tcs kemppi oy 1204 25
- Functions of remote panel kf 62 26
- Kemparc pulse tcs kemppi oy 1204 26
- Dynamics button 27
- Gas test button 27
- Kemparc pulse tcs kemppi oy 1204 27
- Memory channel selection buttons 27
- Power on button 27
- Wire inch button 27
- Kemparc pulse tcs kemppi oy 1204 28
- Creating and modifying memory channels 29
- Creating the first memory channel 29
- Getting started 29
- Kemparc pulse tcs kemppi oy 1204 29
- Selecting the interface language 29
- Using memory channels 29
- About tandem mig mag welding 30
- Fast information buttons 30
- Kemparc pulse tcs kemppi oy 1204 30
- What is tandem mig mag welding 30
- How does it work 31
- Kemparc pulse tcs kemppi oy 1204 31
- Pulsed pulsed 31
- Pulsed standard 31
- Standard pulsed 31
- Standard standard 31
- The four operation modes 31
- There are four different operation mode combinations available in kemparc pulse tcs system 31
- Basic troubleshooting 32
- Kemparc pulse tcs kemppi oy 1204 32
- Problem check the following 32
- Control fuses 33
- Daily maintenance 33
- Kemparc pulse tcs kemppi oy 1204 33
- Loss of a phase in the mains supply 33
- Maintenance 33
- Operation disturbances 33
- Operation of the overload protection 33
- Under and over voltages in the mains supply 33
- Disposal of the machine 34
- Period maintenance 34
- Service shop maintenance 34
- Software loading 34
- Can open 35
- Cooling unit kempcool 40 35
- Devicenet 35
- Earth return cable 35
- Ethernet 35
- Fieldbus card options 35
- Interbus copper 35
- Interbus optical 35
- Interconnection cabel water cooled 35
- Interconnection cable robot 95 5 wh 35
- Interconnection cable water cooled with extra water hose for cooling gas nozzle 35
- Kemparc browser 35
- Kemparc dt 400 wire feeder 35
- Kemparc dt 400l wire feeder 35
- Kemparc pulse tcs package 35
- Kemparc pulse tcs power source 35
- Kf 62 remote panel 35
- Ordering numbers 35
- Profibus 35
- Profinet 35
- Remote panel cable 35
- Software installation device datagun 35
- Tandem control cable 35
- Welding program 35
- Wisefusion welding function a 35
- Wisepenetration welding function a 35
- Wiseroot welding process a 35
- Wisethin welding process a 35
- Compressing roll with bearing 2 36
- Selection of full metal feed rolls drive roll no bearing 1 36
- V groove 0 0 36
- Connection cable 37
- Degree of protection 37
- Dt 400 operating voltage 37
- Efficiency at max current 37
- Emc class 37
- External dimensions 37
- Filler wires 37
- Fuse delayed 37
- Kemparc pulse tcs connection voltage 37
- Load capacity 40 c 37
- Minimun short circuit power 37
- Of supply network 37
- Open circuit power 37
- Open circuit voltage 37
- Operating principle 37
- Operating temperature range 37
- Output 40 c 37
- Power factor at max current 37
- Rated power 37
- Storage temperature range 37
- Technical data 37
- Voltage supply for auxiliary devices 37
- Voltage supply for cooling unit 37
- Weight 37
- Welding current and voltage range 37
- Welding gun connector 37
- Wire feed speed 37
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