Rems 845004 [10/104] Eng eng
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Rems 845004 [10/104] Eng eng

Rems 845004 [10/104] Eng eng
REMS DueCento
Placethepipecuttingmachineonarm,levelbase.Makesurethatthereis
enoughroomforthepipecuttingmachine,theheightadjustablepiperestsand
thepipetobecut.Pushthefeedlever(6)ontothespindle(8).Makesurethat
thereisapositivetbetweenthegrooveofthefeedleverandtheparallelpin
ofthespindleandpushthespringplug(9)intotheholesofthefeedleverand
thespindle(Fig.6).Longerpipesmustbesupportedwithheightadjustable
piperests(Fig.5)(10),onbothsidesofthemachineifnecessary.Movethe
cuttingwheeldrive(1)forwardsbyturningthefeedlever(6)untilthepipeto
becut(5)canbeplacedontherollers(3).Tosettheheightoftheheightadjust-
ablerests(10),placethepipetobecutinthecentreoftherollers(3)ofthe
pipe cutting machine. Do not allow the pipe (5) to knock against the cutting
wheel(2),thecuttingwheelcouldotherwisebedamaged.Opentheclamping
lever(11)oftheheightadjustablepiperests(10).Placetheheightadjustable
piperests(10)underthepipenearthepipecuttingmachine(Fig.7),liftagainst
thepipeandtightentheclampinglever(11).Placethepresetpiperestsunder
eachendofthepipe.Placeotherpiperest(s)betweenthepipecuttingmachine
andthepipeend(s)ifnecessarytoreduceuntruerunningofthepipe.
DonotfastenREMSDueCentoandheightadjustablepiperests(10)tothe
base because otherwise a pipe running off centre could break the cutting wheel.
CAUTION
REMSDueCentomayonlybemovedorcarriedbythefeedlever(6)whenthis
hasbeenlockedwiththespringplug(9)asdescribedabove.Otherwisethere
isadangerthatthefeedlever(6)willcomeawayfromthespindle(8).REMS
DueCentocanthenfalloverorfalloff.Danger of injury!
2.3. Fitting (changing) the cutting wheel (2)
Pulloutthemainsplug!Choosesuitablecuttingwheel.Loosenthehexagonal
nut for fastening the cutting wheel (right-hand thread) with the size 27 ring
spannerprovided.Insert(change)cuttingwheel(2).Makesurethatthedriver
pinsofthedriveshaftengageintheholesofthecuttingwheel.Tightenthe
hexagonal nut.
NOTICE
An unsuitable cutting wheel will be damaged or the pipe will not be cut. Use
only original REMS cutting wheels!
2.4. Cutting pipes Ø 40 – 100 mm with REMS DueCento (Fig. 8)
PlacerollerinsertforcuttingpipesØ40–100mm(14)(accessory)onthe
rollers(3).ForpipesØ40–70mmorforpipesØ70–100mm,placeroller
insertintherollers(3)asshowninFig.8.Longerpipesmustbesupportedby
heightadjustablepiperestsØ40–100mm(Art.No.845230,accessory),on
bothsidesofthepipecuttingmachineifnecessary.Cuttingpipes,see2.2.
REMS DueCento.
3. Operation
CAUTION
Danger of injury!
Wear suitable clothing. Do not wear loose clothing or jewellery. Keep hair,
clothing and gloves away from moving parts. Loose clothing, jewellery or
long hair can get caught in moving parts.
3.1. Work procedure
CAUTION
Support longer pipes (see 2.2)! The cut pipe sections can fall to the oor
immediately after being cut!
Movethecuttingwheeldrive(1)forwardsbyturningthefeedlever(6)untilthe
pipe to be cut (5) can be placed on the rollers (3). Outside burr (sawing burr)
mustberemovedfromthepipeotherwisetherollerswillbedamaged.Make
sure that the REMS cutting wheel (2) suitable for the pipe to be cut is selected/
tted.Donotallowthepipe(5)toknockagainstthecuttingwheel(2)when
inserting,thecuttingwheelcouldbedamaged.Markthecuttingpointonthe
pipeandpositionittothecuttingwheel.Pressthesafetyfootswitch(7).Turn
thefeedlever(6)untilthecuttingwheelsetsthepipeinrotation.Thenturnthe
feedlever(6)approx.30°further(correspondstothehourdistanceonthedial
of a clock). Let the pipe turn about another 2 turns without further feeding before
re-engagingbya30°turnofthefeedlever.Repeattheprocess.
NOTICE
Ifthecuttingwheelbreaksduringcutting,thesamegrooveinthepipetobe
cutmaynotbeusedafterchangingthecuttingwheel.Thechangedcutting
wheelwillbedamagedbyfragmentsleftinthegroove.
3.2. Supporting the material
Longerpipesmustbesupported,onbothsidesofthepipecuttingmachineif
necessary(see2.2).
3.3. Deburring
Deburring of inside of pipe
WiththeREMSREG28–108(12)pipesofØ28–108mm,Ø¾–4”canbe
deburredontheinside.TheREMSREG28–108isdrivenbyacuttingwheel
(Fig.3).ThecuttingwheelsREMScuttingwheelCu-INOX(Art.No.845050),
REMS cutting wheel Cu (Art. No. 845053) and REMS cutting wheel RF (Art.
No.845054)canbeusedfordriving.UseoneormoreREMSHerkules3B(Art.
No.120100),REMSHerkulesY(Art.No.120130)orheightadjustablepipe
rest(s) (10) for deburring longer pipes.
NOTICE
Makesurethatthebladeofthecuttingwheel(2)protrudesintothegrooveof
the REMS REG 28 – 108 (12) (Fig. 3).
Deburring of outside/inside of pipes (Fig. 4)
WiththeREMSREG10–54E(13)pipesofØ10–54mm,Ø½–2⅛”canbe
deburred on the outside and inside. There is a bit holder on the back of the
cuttingwheelshaftfordrivingtheREMSREG10–54E.Thepipestobe
deburredarepressedbyhandagainsttheREMSREG10–54Esetintorota
-
tionbythepipecuttingmachine.
NOTICE
RemoveREMSREG10–54E(13)forcuttingpipes.Thebitholderisapproved
onlyforREMSREG10–54E.Othertoolswithbitholderarenotapproved.
4. Maintenance
4.1. Maintenance
WARNING
Pull out the mains plug before maintenance work!
Keep the rollers (3) of the pipe cutting machine and the roller insert (14) clean.
Cleanthespindle(8)andguidesofthecuttingwheeldrive(1)fromtimetotime
andgreaselightlywithmachineoil.Cleanheavilysoiledmetalpartswiththe
REMSCleanM(Art.No.140119)cleaner,forexample,andthenprotectagainst
rust.
Cleanplasticparts(e.g.housing)onlywiththeREMSCleanMmachinecleaner
(Art. No. 140119) or a mild soap and a damp cloth. Do not use household
cleaners. These often contain chemicals which can damage the plastic parts.
Neverusepetrol,turpentine,thinnerorsimilarproductstocleanplasticparts.
Makesurethatliquidsnevergetinsidethepipecuttingmachine.
4.2. Inspection / maintenance
WARNING
Pull out the mains plug before carrying out maintenance or repair work!
Thisworkmayonlybeperformedbyqualiedpersonnel.
The gear of REMS Cento and REMS DueCento is maintenance-free. It runs
inalife-longgreasellingandthereforeneedsnolubrication.Themotorhas
carbonbrushes.Thesearesubjecttowearandmustthereforebycheckedand
changedbyqualiedspecialistsoranauthorisedcustomerserviceworkshop
fromtimetotime.OnlyuseoriginalREMScarbonbrushes.Seealsopage5.
Behaviourintheeventoffaults.
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