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Telwin INVERPULSE 425 MIG-TIG-MMA Инструкция по эксплуатации онлайн [5/180] 413801
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- 5 -
- The ow of the welding current generates electromagnetic elds (EMF)
around the welding circuit.
Electromagnetic elds can interfere with certain medical equipment (e.g. Pace-
makers, respiratory equipment, metallic prostheses etc.).
Adequate protective measures must be adopted for persons with these types of
medical apparatus. For example, they must be forbidden access to the area in
which welding machines are in operation.
This welding machine conforms to technical product standards for exclusive
use in an industrial environment for professional purposes. It does not assure
compliance with the basic limits relative to human exposure to electromagnetic
elds in the domestic environment.
The operator must adopt the following procedures in order to reduce exposure
to electromagnetic elds:
- Fasten the two welding cables as close together as possible.
- Keep head and trunk as far away as possible from the welding circuit.
- Never wind welding cables around the body.
- Avoid welding with the body within the welding circuit. Keep both cables on
the same side of the body.
- Connect the welding current return cable to the piece being welded, as close
as possible to the welding joint.
- Do not weld while close to, sitting on or leaning against the welding machine
(keep at least 50 cm away from it).
- Do not leave objects in ferromagnetic material in proximity of the welding
circuit.
- Minimum distance d: 20 cm (Fig. N).
- Class A equipment:
This welding machine conforms to technical product standards for exclusive
use in an industrial environment and for professional purposes. It does not
assure compliance with electromagnetic compatibility in domestic dwellings
and in premises directly connected to a low-voltage power supply system
feeding buildings for domestic use.
EXTRA PRECAUTIONS
- WELDING OPERATIONS:
- In environments with increased riskof electric shock
- In conned spaces
- In the presence of ammable or explosive materials
MUST BE evaluated in advance by an “Expert supervisor” and must always be
carried out in the presence of other people trained to intervene in emergencies.
Technical protection measures MUST BE taken as described in 5.10; A.7; A.9.
of the “IEC TECHNICAL SPECIFICATION or CLC/TS 62081”.
- Welding MUST NOT be allowed if the welding machine or wire feeder is
supported by the operator (e.g. using belts).
- The operator MUST NOT BE ALLOWED to weld in raised positions unless
safety platforms are used.
- VOLTAGE BETWEEN ELECTRODE HOLDERS OR TORCHES: working with
more than one welding machine on a single piece or on pieces that are
connected electrically may generate a dangerous accumulation of no-load
voltage between two different electrode holders or torches, the value of which
may reach double the allowed limit.
An expert coordinator must use measuring instruments to determine the
existence of a risk and should take suitable protection measures as detailed
in 5.9 of the “IEC TECHNICAL SPECIFICATION or CLC/TS 62081”.
CONTINUOUS WIRE WELDING MACHINES FOR MIG-MAG AND FLUX TIG, MMA
ARC WELDING DESIGNED FOR PROFESSIONAL AND INDUSTRIAL USE.
Note: In the following text the term “welding machine” will be used.
1. GENERAL SAFETY CONSIDERATIONS FOR ARC WELDING
The operator should be properly trained to use the welding machine safely
and should be informed about the risks related to arc welding procedures, the
associated protection measures and emergency procedures.
(Refer also to the “IEC TECHNICAL SPECIFICATION or CLC/TS 62081”:
INSTALLATION AND USE OF EQUIPMENT FOR ARC WELDING).
- Avoid direct contact with the welding circuit: the no-load voltage supplied by
the welding machine can be dangerous under certain circumstances.
- When the welding cables are being connected or checks and repairs are
carried out the welding machine should be switched off and disconnected
from the power supply outlet.
- Switch off the welding machine and disconnect it from the power supply
outlet before replacing consumable torch parts.
- Make the electrical connections and installation according to the safety rules
and legislation in force.
- The welding machine should be connected only and exclusively to a power
source with the neutral lead connected to earth.
- Make sure that the power supply plug is correctly connected to the earth
protection outlet.
- Do not use the welding machine in damp or wet places and do not weld in the
rain.
- Do not use cables with worn insulation or loose connections.
- If the welding machine has a liquid cooling unit the lling operations should
be carried out with the welding machine switched off and disconnected from
the power supply outlet.
- Do not weld on containers or piping that contains or has contained ammable
liquid or gaseous products.
- Do not operate on materials cleaned with chlorinated solvents or near such
substances.
- Do not weld on containers under pressure.
- Remove all ammable materials (e.g. wood, paper, rags etc.) from the working
area.
- Provide adequate ventilation or facilities for the removal of welding fumes near
the arc; a systematic approach is needed in evaluating the exposure limits for
the welding fumes, which will depend on their composition, concentration
and the length of exposure itself.
- Keep the gas bottle (if used) away from heat sources, including direct sunlight.
- Use adequate electrical insulation with regard to the electrode, the work piece
and any (accessible) earthed metal parts in the vicinity.
This is normally achieved by wearing gloves, shoes, head coverings and
clothing designed for this purpose and by using insulating platforms or mats.
- Always protect your eyes using masks or helmets tted with appropriate
lenses.
Use special re-resistant protective clothing and do not allow the skin to be
exposed to the ultraviolet and infrared rays produced by the arc; other people
in the vicinity of the arc should be protected by shields of non-reecting
curtains.
- Noise level: If particularly intensive welding operations cause a personal
daily exposure level (LEPd) that is greater than or equal to 85db(A), the use of
suitable personal protectors is compulsory.
ENGLISH
INDEX
1. GENERAL SAFETY CONSIDERATIONS FOR ARC WELDING ...............................5
2. INTRODUCTION AND GENERAL DESCRIPTION ....................................................6
2.1 INTRODUCTION ..................................................................................................6
2.2 METAL WELDABILITY ..........................................................................................6
2.3 STANDARD ACCESSORIES ................................................................................6
2.4 OPTIONAL ACCESSORIES .................................................................................6
3. TECHNICAL DATA .....................................................................................................6
3.1 DATA PLATE .........................................................................................................6
3.2 OTHER TECHNICAL DATA ..................................................................................6
4. DESCRIPTION OF THE WELDING MACHINE ..........................................................6
4.1 CONTROL DEVICES, ADJUSTMENT AND CONNECTION ................................6
4.1.1 Welding machine..........................................................................................6
4.1.2 Wire feeder ..................................................................................................6
4.2 WELDING MACHINE CONTROL PANEL .............................................................6
4.2.1 CONTROL PANEL OF THE WIRE FEEDER ...............................................7
4.3 RECALLING AND STORING PROGRAMS ..........................................................8
4.3.1 RECALLING MANUFACTURER’S PRE-STORED PROGRAMS ...............8
4.3.1.1 MIG-MAG SYNERGIC programs ....................................................8
4.3.1.2 OPERATION IN MANUAL MODE (“PRG 0”) ..................................8
4.3.2 STORING AND RECALLING CUSTOMISED MIG-MAG PROGRAMS ......8
4.3.2.1 Introduction .....................................................................................8
4.3.2.2 Storage capacity for customised MIG-MAG programs ...................8
4.3.2.3 Storage procedure (SAVE) .............................................................8
4.3.2.4 Procedure for recalling a customised program (RECALL) ..............8
5. INSTALLATION ...........................................................................................................8
5.1 PREPARATION .....................................................................................................8
5.2 HOW TO LIFT THE WELDING MACHINE............................................................8
5.3 POSITION OF THE WELDING MACHINE ...........................................................9
5.4 CONNECTION TO THE MAIN POWER SUPPLY ...............................................9
5.4.1 Note .............................................................................................................9
5.4.2 Plug and outlet ............................................................................................9
5.5 CONNECTION OF THE WELDING CABLES ......................................................9
5.5.1 MIG-MAG WIRE WELDING ........................................................................9
5.5.1.1 Connecting the gas bottle ...............................................................9
5.5.1.2 Connecting the torch ......................................................................9
5.5.1.3 Connecting the welding current return cable ..................................9
5.5.2 TIG WELDING ...........................................................................................9
5.5.2.1 Connection to the gas bottle ...........................................................9
5.5.2.2 Connecting the welding current return cable ..................................9
5.5.2.3 Connecting the torch .......................................................................9
5.5.3 MMA WELDING WITH COATED ELECTRODE .........................................9
5.5.3.1 Connecting the electrode-holder clamp ..........................................9
5.5.3.2 Connecting the welding current return cable ..................................9
5.5.4 WARNINGS ................................................................................................9
5.6 LOADING THE WIRE REEL .................................................................................9
5.7 REPLACING THE LINER IN THE TORCH ...........................................................9
5.7.1 Coiled hose for steel wires .........................................................................9
5.7.2 Synthetic hose for aluminium wires ............................................................9
6. WELDING: DESCRIPTION OF THE PROCEDURE ...................................................9
6.1 MIG-MAG WELDING ...........................................................................................9
6.1.1 SHORT ARC TRANSFER MODE...............................................................9
6.1.2 SPRAY ARC TRANSFER MODE .............................................................10
6.1.3 PULSE ARC TRANSFER MODE .............................................................10
6.1.4 ADJUSTING THE WELDING PARAMETERS IN MIG-MAG ....................10
6.1.4.1 Protective gas ...............................................................................10
6.1.4.2 Welding current ............................................................................10
6.1.4.3 Arc voltage and arc pinch-off ........................................................10
6.1.5 BI-LEVEL AND PULSE ON PULSE OPERATION ....................................10
6.2 TIG (DC) WELDING ............................................................................................10
6.2.1 LIFT strike .................................................................................................10
6.3 MMA WELDING WITH COATED ELECTRODES ...............................................10
6.4 WELD QUALITY .................................................................................................10
7. MAINTENANCE ........................................................................................................10
7.1 ROUTINE MAINTENANCE .................................................................................10
7.1.1.Torch ..........................................................................................................10
7.1.2 Wire feeder ...............................................................................................10
7.2 EXTRAORDINARY MAINTENANCE .................................................................11
8. TROUBLESHOOTING ..............................................................................................11
page page
Содержание
- Gb i f d e p nl dk sf n s gr ru h ro pl cz sk si hr scg lt ee lv bg 1
- Instruction manual manuale d istruzione manuel d instructions bedienungsanleitung manual de instrucciones manual de instruções instructiehandleiding instruktionsmanual ohjekirja brukerveiledning bruksanvisning εγχειριδιο χρησησ руководство пользователя használati utasítás manual de instrucţiuni instrukcja obsługi návod k použití návod na použitie priročnik z navodili za uporabo priručnik za upotrebu instrukcijų knygelė kasutusjuhend rokasgrāmata ръководство с инструкции 1
- Mig mag synergic systems multi process systems 1
- Mig mag tig mma 1
- Betriebs und wartungsanleitung s 26 4
- Brugs og vedligeholdelsesvejledning sd 54 4
- Eksploatavimo ir priežiūros instrukcijos psl 144 4
- Guarantee and conformity garanzia e conformità garantie et conformité garantie und konformität garantía y conformidad garantia e conformidade garantie en conformiteit garanti og overensstemmelseserklæring takuu ja vaatimustenmukaisuus garanti og konformitet garanti och överensstämmelse εγγυηση και συμμορφωση στισ διαταξεισ гарантия и соответствие garancia és a jogszabályi előírásoknak való megfelelőség garnţie şi conformitate gwarancja i zgodność záruka a shoda záruka a zhoda garancija in udobje garancija i sukladnost garantija ir atitiktis garantii ja vastavus garantija un atbilstība гаранция и съответствие 79 180 4
- Használati utasítások és karbantartási szabályok oldal 96 4
- Instrucciones para el uso y mantenimiento pág 33 4
- Instructies voor het gebruik en het onderhoud pag 47 4
- Instructions d utilisation et d entretien pag 19 4
- Instructions for use and maintenance pag 5 4
- Instrucţiuni de folosire şi întreţinere pag 103 4
- Instrukcje obsługi i konserwacji str 110 4
- Instrukser for bruk og vedlikehold s 68 4
- Instruktioner för användning och underhåll sid 75 4
- Instruções de uso e manutenção pág 40 4
- Istruzioni per l uso e la manutenzione pag 12 4
- Izmantošanas un tehniskās apkopes rokasgrāmata lpp 158 4
- Kasutusjuhendid ja hooldus lk 151 4
- Käyttö ja huolto ohjeet s 61 4
- Navodila za uporabo in vzdrževanje str 131 4
- Návod k použití a údržbě str 117 4
- Návod na použitie a údržbu str 124 4
- Uputstva za upotrebu i servisiranje str 138 4
- Οδηγιεσ χρησησ και συντηρησησ σελ 82 4
- Инструкции за употреба и поддръжка стр 165 4
- Инструкции по работе и техобслуживанию стр 89 4
- Indice 12
- Sommaire 19
- Inhaltsverzeichnis 26
- Índice 33
- Indice 40
- Inhoud 47
- Indholdsfortegnelse 54
- Sisällysluettelo 61
- Innholdsfortegnelse 68
- Innehållsförteckning 75
- Καταλογοσ περιεχομενων 82
- Оглавление 89
- Tartalomjegyzék 96
- Cuprins 103
- Spis treści 110
- Kazalo 131
- Kazalo 138
- 1 2 aluminijum i legure promjer žica koje se mogu koristiti 0 8 1 6mm vrijednosti struje varenja 75 160a vrijednosti napona luka 16 22v plin koji se može koristiti ar 99 9 inače cijevčica mora biti u ravnini sa štrcaljkom ili mora lagano viriti sa tanjim žicama i nižim naponom luka slobodna dužina žice stick out biti će inače između 5 i 12mm kod ručnog rada prg 0 prilagoditi vrijednost reakcije 5 60 sa žicama promjera 0 8 1mm čelik na bazi ugljika 50 80 sa žicama promjera 1 2 1 6mm čeli na bazi ugljika 60 80 sa žicama od nerđajučeg čelika i aluminijuma 142
- Ili ar c 142
- Mm jer postoji opasnost od defekata taljenja 142
- Nerđajući čelik promjer žica koje se mogu koristiti 0 8 1mm vrijednosti struje varenja 40 160a vrijednosti napona luka 14 20v plin koji se može koristiti mješavine ar 142
- O ar c 142
- Postavljanje koluta žice fig i 142
- Pozor postaviti stroj za varenje na ravnu površinu prikladnu za težinu samoga stroja kako bi se izbjeglo prevrtanje ili opasna pomicanja 142
- Pozor prije vršenja slijedećih prespajanja provjeriti da je stroj za varenje ugašen i isključen iz mreže u tablici tab 1 navedene su vrijednosti koje s savjetuju za kablove varenja u m 142
- Pozor prije započimanja postavljanja žice provjeriti da je stroj za varenje ugašen i isključen iz struje 142
- Prespajanje na mrežu 5 napomene prije vršenja bilo kakvog električnog prespajanja provjeriti da se podaci sa pločice stroja za varenje podudaraju naponu i mrežnoj frekvenci mjesta gdje se postavlja stroj stroj za varenje mora biti prespojen isključivo na sustav napajanja sa uzemljenim neutralnim sprovodnikom za osiguravanje zaštite protiv izravnog dodira koristiti diferencijalne sklopke slijedeće vrste 142
- Priključci kruga varenja 142
- Primjena varenje u svim položajima na tankim slojevima ili za prvi prolaz unutar odbijenih bridova olakšano zbog ograničenog termičkog doprinosa i dobro kontrolirane kupke 142
- Ulaza i izlaza zraka za rashlađivanje prisilna cirkulacija putem ventilatora ako je prisutan u međuvremenu otrebno je provjeriti da se ne usiše prah koji sprovodi korozivne pare vlaga itd održati barem 250 mm slobodnog prostora oko stroja za varenje 142
- Utikač i utičnica priključiti na kabel za napajanje normalizirani utikač 3p t za 3ph prikladnog kapaciteta i osposobiti utičnicu sa osiguračima ili automatskim prekidačem prikladan terminal uzemljenja mora biti priključen na sprovodnik uzemljenja žuto zeleno linije napajanja u tabeli 1 tab su navedene savjetovane vrijednosti u amperima osigurača sa kasnim paljenjem linije na osnovu maksimalne nominalne struje koju isporučuje stroj za varenje i nominalnog napona napajanja 142
- Varenje opis procedure 6 varenje mig mag 6 način prijenosa short arc kratak luk taljenje žice i otkačivanje kapi se odvija uslijed naknadnih kratkih spojeva od vrha žice u tekućinu taljenja do 200 puta u sekundi 142
- Vrsta a za jednofazne strojeve 142
- Vrsta b za trofazne strojeve kako bi se zadovoljili rekviziti odredbe en 61000 3 11 flicker savjetuje se priključivanje stroja za varenje na točke ploče strujne mreže koji imaju impedanciju manju od zmax 0 83 ohm stroj za varenje ne zadovoljava rekvizite norme iec en 61000 3 12 ako se stroj spaja na javnu mrežu osoba koja vrši spajanje ili operater koji upotrebljava stroj mora provjeriti da li se stroj za varenje može spojiti ako je potrebno konzultirati tvrtku koja upravlja mrežom 142
- Čelik na bazi ugljika i niske legure promjer žica koje se mogu koristiti 0 6 1 2mm vrijednosti struje varenja 40 210a vrijednosti napona luka 14 23v plin koji se može koristiti co2 ili mješavine ar c 142
- Turinys 144
- Sisukord 151
- Saturs 158
- Съдържание 165
- I max a 172
- Kg 37 kg 172
- T25a t20a 25a 20a 70m 172
- A 15b 15c 173
- A 16b 16c 173
- A 3b 3c 173
- Programs reference table 173
- Cz záruční list sk záručný list si certificat garancije hr scg garantni list lt garantinis pažymėjimas ee garantiisertifikaat lv garantijas sertifikāts вg гаранционна карта 180
- Directive direttiva directive richtlinie richtlijn directiva directiva direktiv direktiivi direktiv direktiv êáôåõèõíôçñéá ïäçãéá директиве irányelv directiva dyrektywa smernicou naputak diretkiva směrnicí direktyvą direktiiviga direktīvai директива на ес 180
- Emc 2004 108 ec amdt 180
- En 60974 1 amdt en 60974 2 amdt only r a en 60974 5 amdt en 50445 amdt 180
- En 60974 10 amdt 180
- Että laite mallia on yhdenmukainen direktiivissä at produktet er i overensstemmelse med att produkten är i överensstämmelse med ôï ðñïúüíåßíáé êáôáóêåõáóìýíï óýìöùíá ìå ôç заявляется что изделие соответствует a termék megfelel a következőknek produsul este conform cu produkt spełnia wymagania następujących dyrektyw 180
- Gb certificate of guarantee i certificato di garanzia f certificat de garantie d garantiekarte e certificado de garantia p certificado de garantia nl garantiebewijs dk garantibevis 180
- Lvd 2006 95 ec amdt 180
- Mod mont мод űrlap mudel модел št br 180
- Nr ariqm è č номер 180
- Sf takuutodistus n garantibevis s garantisedel gr pistopoihtiko egguhshs ru гарантийный сертификат h garancialevél ro certificat de garanţie pl certyfikat gwarancji 180
- Sk záruka výrobca ručí za správnu činnosť strojov a zaväzuje sa vykonať bezplatnú výmenu dielov opotrebovaných z dôvodu zlej kvality materiálu a následkom konštrukčných vád do 12 mesiacov od dátumu uvedenia stroja do prevádzky uvedeného na záručnom liste vrátené stroje a to i v podmienkach záručnej doby musia byť odoslané so zaplateným poštovným a budú vrátené na náklady príjemcu na základe dohody výnimku tvoria stroje spadajúce do spotrebného majetku v zmysle smernice 1999 44 es len za predpokladu že boli predané v členských štátoch eú záručný list je platný len v prípade keď je predložený spolu s účtenkou alebo dodacím listom poruchy vyplývajúce z nesprávneho použitia neoprávneného zásahu alebo nedostatočnej starostlivosti nespadajú do záruky zodpovednosť sa ďalej nevzťahuje na všetky priame i nepriame škody si garancija proizvajalec zagotavlja pravilno delovanje strojev in se zavezuje da bo brezplačno zamenjal dele ki se bodo obrabili zaradi slabe kakovosti materiala in zaradi napak 180
- Standard 180
- The product is in compliance with il prodotto è conforme a le produit est conforme aux die maschine entspricht het produkt overeenkomstig de el producto es conforme as o produto è conforme as at produktet er i overensstemmelse med 180
- Výrobok je v súlade so výrobek je ve shodě se proizvod je v skladu z proizvod je u skladu sa produktas atitinka toode on kooskõlas izstrādājums atbilst продуктът отговаря на 180
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