Binks AA-4000-000-10HP [3/8] Fluid hoses
![Binks AA-4000-000-10HP [3/8] Fluid hoses](/views2/1547994/page3/bg3.png)
3
1. Connect your high-pressure airless fluid hose to the
gun fluid inlet and tighten securely.
2. Connect your air hose to the gun air connection and
tighten securely.
3. Set the fluid pressure at the gun’s lower end of the
pressure range. A typical starting fluid pressure is
1600 psi. Actual starting pressure points may be higher
or lower than 1600 psi and depend on the setup—
including the type of pump used, the type of material
sprayed, and the spray gun itself.
4. Using the control knob on the gun air regulator, set
the air pressure at zero.
5. To test the spraying pattern, spray a piece of wood or
cardboard with a fast pass about one foot away from
the piece. The results of the test will allow you to
determine the uniformity of the particle size and
spraying pattern.
6. If the spraying pattern develops tails or is not uniform,
gradually increase the air pressure as necessary to
develop a uniform spraying pattern. Typically, 10 psi
air pressure is adequate, since the air is used to shape
the patterns rather than for atomization of the coating.
7. If the quality of spray is acceptable, begin spraying.
If the spraying rate is too slow to keep up with the
production line speed, or if the quantity of material
sprayed is inadequate for acceptable coverage, gradu-
ally increase the fluid pressure in 50 psi increments
using the fluid regulator control knob. However, note
that as the fluid pressure increases, more air is needed
to eliminate the tails.
Consistency in spraying can be increased across spray
gun operators and similar spraying jobs by developing
pressure standardization charts. Repeat step 6 until the
required material coverage and spraying speed are
achieved. If the maximum fluid pressure is reached
before the required material coverage and spraying speed
are achieved, you may need to switch to a larger fluid tip.
TYPICAL HOOK-UP
Fan pattern adjustment: turn knob counterclockwise to
increase pattern; clockwise to decrease pattern (Fig. 2).
SPRAY GUN SET-UP
Pump
Regulator
Grounding
Wire
Regulator
Air
Air
Air
Fluid
Fluid Filter
Gun
Oil and Water
Extractor
Figure 1
Fan Control
Knob
Figure 2
FLUID TIP SELECTION
Factors to consider in selecting a fluid tip for an air-
assisted airless spray gun include (1) the size of the parts
being sprayed; (2) the production line speed; (3) the
material flow rate and film thickness; (4) the viscosity of
the material applied; (5) the type of material applied; and
(6) the quality of atomization of the coating required.
The selection of a fluid tip necessary to perform a specif-
ic spraying job is best determined through a combination
of experimentation and expert advice from your material
and equipment suppliers.
FLUID HOSES
Air-assisted airless spray guns operate at fluid pressures
higher than operating pressures of air spray guns. As a
result, when operating an air-assisted airless spray gun, it
is critical to select the appropriate fluid hose that is rated
for the pressure range at which the airless gun is operated.
Air
In
Содержание
- Aa4000 air assisted airless spray gun 1
- Ii 2 g x 1
- In the aa4000 spray gun the paint or other material to be sprayed is preatom ized and forced through the carbide tip by the typical 1 500 3 800 psi fluid pressure with capabilities up to 4 000 psi 275 bar as a result of the preatom izing the final shaping air supplied by the air cap produces an exceptionally fine and even spray pattern the result of this spray pattern is an even finish that lends itself to products that need an exceptionally fine finish with reduced overspray and voc emissions 1
- Specifications 1
- The following instructions provide the necessary information for the proper operation and preventive maintenance of the binks aa4000 air assisted airless spray gun please read and understand all information in this document in order to get the maximum performance from your new aa4000 spray gun 1
- Caution 2
- The spray gun models listed in the following declaration of conformity may be used in some potentially explosive atmospheres only when the special conditions for safe installation and operation have been followed as expressed in this user manual part sheet these models are approved to atex regulations 94 9 ec protection level ii 2 g x suitable for use in zones 1 and 2 2
- Warning 2
- Fluid hoses 3
- Fluid tip selection 3
- Spray gun set up 3
- Typical hook up 3
- Distorted pattern 4
- Figure 3 correct pattern 4
- General troubleshooting 4
- Hour glass 4
- If cleaning or replacing the fluid tip does not dissipate the tails the spraying defect is most likely due to the material temperature and or viscosity 5 if pattern pulsation or blinking occurs check the pres sure regulators all downstream regulators and the pump these may require further adjustment or even repairs 4
- Important regulatory note 4
- Problem cause action 4
- The following procedure summarizes the steps that an operator must immediately take when the first signs of a defective spray pattern emerge 1 check the external portion of the fluid tip for material buildup if buildup has occurred secure the gun trig ger safety switch and clean the gun fluid tip with a non metal soft brush 2 if the spray pattern exhibits signs of tails at the top or bottom ends of the pattern increase the air pressure gradually until the tails disappear 3 if increasing air pressure does not dissipate the tails the fluid tip may be worn and may need to be replaced another sign of the need to replace a worn tip is a gradual decline in spraying pattern width 4
- Troubleshooting defective spray patterns 4
- Air assisted airless spray gun maintenance and cleaning 5
- Caution 5
- Cleaning 5
- Fluid tip 5
- Lubrication 5
- Spray pattern troubleshooting 5
- Warning 5
- Air valve replacement 6
- Cleaning 6
- Clearly labeled as approved for cleaning and wash off operations if the operator has any question on selecting appropriate cleaning solvents the operator should consult a supervisor or plant environmental staff 6
- Continued 6
- Engage the trigger safety 2 shut off fluid pump and disconnect its air or power supply 3 release pressure from the entire fluid system from the pump to the spray gun 6
- Parts list 6
- Refer to assembly drawing on page 7 to locate numbered items 1 engage the trigger safety 2 shut off fluid pump and disconnect its air or power supply 3 release pressure from the entire fluid system from the pump to the spray gun 4 remove tip guard assembly 1 air cap 2 and spray tip 3 remove trigger 20 by removing the trigger stud 13 and the trigger screw 12 6
- Remove the aa4000 needle packing cartridge 8 6 carefully install new aa4000 needle packing cartridge 8 7 remove fluid seat 4 and o ring 8 install new fluid seat 4 and o ring 9 reinstall trigger 20 trigger stud 13 and trigger screw 12 10 reinstall air cap 2 spray tip 3 and tip guard assembly 1 6
- Remove trigger 20 by removing the trigger stud 13 and the trigger screw 12 5 remove air valve assembly 21 6 replace air valve assembly 21 7 reinstall trigger 20 trigger stud 13 and trigger screw 12 6
- Using a rag dampened with solvent wipe the exteri or surface of the gun additionally some solvents are prohibited from being used for cleaning the opera tor must take care to use only approved cleaning sol vents for equipment cleaning these materials are 6
- Wire and ball assembly and seat replacement 6
- Aa4000 air assisted airless spray gun 7
- Aa2 optional 54 4980 thin to medium materials 8
- Aa4 standard 54 4978 medium to hvy materials 8
- Accessories 8
- Air cap application chart 8
- Application chart 8
- Binks worldwide sales and service listing www binks com 8
- Cleaning kit 8
- Fittings 8
- Fluid filters 8
- Fluid regulators 8
- Fluid seat application chart 8
- How to order the aa 4000 air assisted airless spray gun 8
- Industrial finishing 8
- Repair kit 54 4993 8
- Replacement filters 8
- Spray tip selection charts 8
- Test gauges 54 4997 8
- Warranty 8
Похожие устройства
- Binks A-75 (0811-7500-1) Инструкция по эксплуатации
- Binks A-75 (0811-7500-1) Информационный буклет
- Devilbiss Advance HD ADV-GP510-13 Инструкция по эксплуатации
- Devilbiss Advance HD ADV-GP510-13 Информационный буклет
- Binks AA4400M 0909-4400-10000 Инструкция по эксплуатации
- Binks AA4400M 0909-4400-10000 Информационный буклет
- Devilbiss DGR-501G-35 DGR-501G-35 Инструкция по эксплуатации
- Devilbiss DGR-501G-35 DGR-501G-35 Информационный буклет
- Devilbiss FLG-P5-14 Инструкция по эксплуатации
- Devilbiss FLG-P5-14 Схема подключения
- Binks AA4400M 0909-4400-10000T Инструкция по эксплуатации
- Binks AA4400M 0909-4400-10000T Информационный буклет
- Devilbiss Advance HD ADV-P513-10 Инструкция по эксплуатации
- Devilbiss Advance HD ADV-P513-10 Информационный буклет
- Devilbiss Advance HD ADV-P513-10 Схема заказа запчастей
- Devilbiss Advance HD ADV-P513-10 Схема подключения
- Devilbiss Advance HD ADV-S430-14 Инструкция по эксплуатации
- Devilbiss Advance HD ADV-S430-14 Информационный буклет
- Devilbiss Advance HD ADV-G470-28 Инструкция по эксплуатации
- Devilbiss Advance HD ADV-G470-28 Информационный буклет