Binks AA-4000-000-10HP [8/8] Spray tip selection charts
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FLUID SEAT APPLICATION CHART
APPLICATION CHART
Carbide (Standard) .....54-4960 UHMW (Optional) ....54-4926
AIR CAP APPLICATION CHART
APPLICATION CHART
AA2 (Optional) 54-4980 Thin to Medium Materials
AA4 (Standard) 54-4978 Medium to Hvy. Materials
HOSES
71-4990 15' Polyurethane Air Tubing ASM w/fittings,
3/8" O.D., 1/4" I.D.
71-4991 25' Polyurethane Air Tubing ASM w/fittings,
3/8" O.D., 1/4" I.D.
71-8087 15' 3/16" High Pressure Fluid Hose Assembly
71-8088 25' 3/16" High Pressure Fluid Hose Assembly
FITTINGS
54-4975 1/8" NPT Male x 3/8" O.D. Push-In
Tube Fitting (optional)
54-4976 1/4" NPT Female x 3/8" O.D. Push-In
Tube Fitting (optional)
FLUID FILTERS
103-1241
100 Mesh Inline Filter, 4000 PSI working pressure
54-3655
100 Mesh (Element) Gun Mounted Filter, 5800 PSI w.p
.
54-5010
100 Mesh (Screen) Gun Mounted Filter, 4000 PSI w.p
.
54-4725
100 Mesh (Element) Gun Mounted Filter, 4000 PSI w.p
.
REPLACEMENT FILTERS
54-1835
Replacement filters for 54-3655 and 54-4725
54-5012-K10
Replacement filter for 54-5010
ACCESSORIES
FLUID REGULATORS
845011
Less Gauge, 1000 to 3000 PSI regulated range
845013
Less Gauge, 2000 to 5000 PSI regulated range
CLEANING KIT
54-4994 Cleaning Kit: Includes one standard stiff
nylon pipe cleaning brush, full-size nylon
brush, tip cleaner and Binks Gunners Mate
lubricant.
REPAIR KIT
54-4993
Replacement Parts Kit Items
(Includes Items 4, 4A, 7, 8, 10 and 21)
TEST GAUGES
54-4997
H.V.L.P. Test Gauge AA2
54-5022 H.V.L.P. Test Gauge AA4
ACCESSORIES (Cont.)
12/07 © 2007 Inc. All rights reserved. Printed in U.S.A.
Industrial Finishing
Binks has authorized distributors throughout the world. For technical
assistance or the distributor nearest you, see listing below.
U.S./Canada Technical Service Office:
195 Internationale Blvd., Glendale Heights, IL 60139
Toll-Free Telephone: 1-888-992-4657 (U.S.A. and Canada only)
Toll-Free Fax: 1-888-246-5732
Binks Worldwide Sales and Service Listing:
www.binks.com
WARRANTY
This product is covered by Binks’ 1 Year Limited Warranty.
77-2776R-9 Revisions: (P2) Replaced warnings.
SPRAY TIP SELECTION CHARTS
FAN
PART NO. SIZE WIDTH
113-00702 .007 1"-2"
113-00704 .007 2"-4"
113-00706 .007 4"-6"
113-00708 .007 6"-8"
113-00902 .009 1"-2"
113-00904 .009 2"-4"
113-00906 .009 4"-6"
113-00908 .009 6"-8"
113-00910 .009 8"-10"
113-00912 .009 10"-12"
113-01104 .011 2"-4"
113-01106 .011 4"-6"
113-01108 .011 6"-8"
113-01110 .011 8"-10"
113-01112 .011 10"-12"
113-01114 .011 12"-14"
113-01304 .013 2"-4"
113-01306 .013 4"-6"
113-01308 .013 6"-8"
113-01310 .013 8"-10"
113-01312 .013 10"-12"
113-01314 .013 12"-14"
113-01316 .013 14"-16"
113-01506 .015 4"-6"
113-01508 .015 6"-8"
113-01510 .015 8"-10"
113-01512 .015 10"-12"
113-01514 .015 12"-14"
113-01516 .015 14"-16"
113-01518 .015 16"-18"
113-01706 .017 4"-6"
113-01708 .017 6"-8"
113-01710 .017 8"-10"
113-01712 .017 10"-12"
113-01714 .017 12"-14"
113-01716 .017 14"-16"
113-01718 .017 16"-18"
113-01806 .018 4"-6"
113-01808 .018 6"-8"
113-01906 .019 4"-6"
113-01908 .019 6"-8"
113-01910 .019 8"-10"
113-01912 .019 10"-12"
113-01914 .019 12"-14"
113-01916 .019 14"-16"
113-01918 .019 16"-18"
113-02110 .021 8"-10"
113-02112 .021 10"-12"
113-02114 .021 12"-14"
113-02116 .021 14"-16"
113-02118 .021 16"-18"
113-02410 .024 8"-10"
113-02412 .024 10"-12"
113-02414 .024 12"-14"
113-02416 .024 14"-16"
113-02418 .024 16"-18"
113-02710 .027 8"-10"
113-02712 .027 10"-12"
113-02714 .027 12"-14"
113-02716 .027 14"-16"
113-02718 .027 16"-18"
HOW TO ORDER THE AA 4000 AIR-
ASSISTED AIRLESS SPRAY GUN
4000-0000-4
(Standard AA4 Air Cap less Spray Tip)
(Optional AA2 Air Cap order separately)
Spray Tip must be ordered separately.
Use this chart to determine orifice size and
fan size required*.
*Note: Listed Fan Widths based on 1000 PSI with
water. Actual results may vary, depending on
material viscosity.
FAN
PART NO. SIZE WIDTH
FAN
PART NO. SIZE WIDTH
Содержание
- Aa4000 air assisted airless spray gun 1
- Ii 2 g x 1
- In the aa4000 spray gun the paint or other material to be sprayed is preatom ized and forced through the carbide tip by the typical 1 500 3 800 psi fluid pressure with capabilities up to 4 000 psi 275 bar as a result of the preatom izing the final shaping air supplied by the air cap produces an exceptionally fine and even spray pattern the result of this spray pattern is an even finish that lends itself to products that need an exceptionally fine finish with reduced overspray and voc emissions 1
- Specifications 1
- The following instructions provide the necessary information for the proper operation and preventive maintenance of the binks aa4000 air assisted airless spray gun please read and understand all information in this document in order to get the maximum performance from your new aa4000 spray gun 1
- Caution 2
- The spray gun models listed in the following declaration of conformity may be used in some potentially explosive atmospheres only when the special conditions for safe installation and operation have been followed as expressed in this user manual part sheet these models are approved to atex regulations 94 9 ec protection level ii 2 g x suitable for use in zones 1 and 2 2
- Warning 2
- Fluid hoses 3
- Fluid tip selection 3
- Spray gun set up 3
- Typical hook up 3
- Distorted pattern 4
- Figure 3 correct pattern 4
- General troubleshooting 4
- Hour glass 4
- If cleaning or replacing the fluid tip does not dissipate the tails the spraying defect is most likely due to the material temperature and or viscosity 5 if pattern pulsation or blinking occurs check the pres sure regulators all downstream regulators and the pump these may require further adjustment or even repairs 4
- Important regulatory note 4
- Problem cause action 4
- The following procedure summarizes the steps that an operator must immediately take when the first signs of a defective spray pattern emerge 1 check the external portion of the fluid tip for material buildup if buildup has occurred secure the gun trig ger safety switch and clean the gun fluid tip with a non metal soft brush 2 if the spray pattern exhibits signs of tails at the top or bottom ends of the pattern increase the air pressure gradually until the tails disappear 3 if increasing air pressure does not dissipate the tails the fluid tip may be worn and may need to be replaced another sign of the need to replace a worn tip is a gradual decline in spraying pattern width 4
- Troubleshooting defective spray patterns 4
- Air assisted airless spray gun maintenance and cleaning 5
- Caution 5
- Cleaning 5
- Fluid tip 5
- Lubrication 5
- Spray pattern troubleshooting 5
- Warning 5
- Air valve replacement 6
- Cleaning 6
- Clearly labeled as approved for cleaning and wash off operations if the operator has any question on selecting appropriate cleaning solvents the operator should consult a supervisor or plant environmental staff 6
- Continued 6
- Engage the trigger safety 2 shut off fluid pump and disconnect its air or power supply 3 release pressure from the entire fluid system from the pump to the spray gun 6
- Parts list 6
- Refer to assembly drawing on page 7 to locate numbered items 1 engage the trigger safety 2 shut off fluid pump and disconnect its air or power supply 3 release pressure from the entire fluid system from the pump to the spray gun 4 remove tip guard assembly 1 air cap 2 and spray tip 3 remove trigger 20 by removing the trigger stud 13 and the trigger screw 12 6
- Remove the aa4000 needle packing cartridge 8 6 carefully install new aa4000 needle packing cartridge 8 7 remove fluid seat 4 and o ring 8 install new fluid seat 4 and o ring 9 reinstall trigger 20 trigger stud 13 and trigger screw 12 10 reinstall air cap 2 spray tip 3 and tip guard assembly 1 6
- Remove trigger 20 by removing the trigger stud 13 and the trigger screw 12 5 remove air valve assembly 21 6 replace air valve assembly 21 7 reinstall trigger 20 trigger stud 13 and trigger screw 12 6
- Using a rag dampened with solvent wipe the exteri or surface of the gun additionally some solvents are prohibited from being used for cleaning the opera tor must take care to use only approved cleaning sol vents for equipment cleaning these materials are 6
- Wire and ball assembly and seat replacement 6
- Aa4000 air assisted airless spray gun 7
- Aa2 optional 54 4980 thin to medium materials 8
- Aa4 standard 54 4978 medium to hvy materials 8
- Accessories 8
- Air cap application chart 8
- Application chart 8
- Binks worldwide sales and service listing www binks com 8
- Cleaning kit 8
- Fittings 8
- Fluid filters 8
- Fluid regulators 8
- Fluid seat application chart 8
- How to order the aa 4000 air assisted airless spray gun 8
- Industrial finishing 8
- Repair kit 54 4993 8
- Replacement filters 8
- Spray tip selection charts 8
- Test gauges 54 4997 8
- Warranty 8
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