Blue Weld GALAXY 330 WAVE [5/30] Keepatleast50cmawayfromit do not leave objects in ferromagnetic material in proximity of the welding

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CONTINUOUSWIREWELDINGMACHINEFORMIG-MAGANDFLUX,TIG,MMA

WELDINGFORPROFESSIONALANDINDUSTRIALUSE.

Note:Theterm“weldingmachine”willbeusedinthetextthatfollows.

1.GENERALSAFETYCONSIDERATIONSFORARCWELDING

The operator should be properly trained to use the welding machine safely

andshouldbeinformedabouttherisksrelatedtoarcweldingprocedures,the

associatedprotectionmeasuresandemergencyprocedures.

(Pleaserefertotheapplicablestandard”EN60974-9:Arcweldingequipment.

- Switchofftheweldingmachineanddisconnectitfromthepowersupplyoutlet

beforereplacingconsumabletorchparts.

- Maketheelectricalconnectionsandinstallationaccordingtothesafetyrules

andlegislationinforce.

- Theweldingmachineshouldbeconnectedonlyandexclusivelytoapower

sourcewiththeneutralleadconnectedtoearth.

- Make sure that the power supply plug is correctly connected to the earth

protectionoutlet.

- Donotusetheweldingmachineindamporwetplacesanddonotweldinthe

rain.

- Donotweldoncontainersunderpressure.

- Removeallammablematerials(e.g.wood,paper,ragsetc.)fromtheworking

area.

- Provideadequateventilationorfacilitiesfortheremovalofweldingfumesnear

thearc;asystematicapproachisneededinevaluatingtheexposurelimitsfor

theweldingfumes,whichwilldependontheircomposition,concentrationand

thelengthofexposureitself.

- Keep the gas bottle (if used) away from heat sources, including direct

sunlight.

EN169orUNIEN379,mountedonmasksorusehelmetsthatcomplywithUNI

EN175.

 Use the relative re-resistant clothing (compliant with UNI EN 11611) and

weldinggloves(compliantwithUNIEN12477)withoutexposingtheskintothe

ultravioletandinfraredraysproducedbythearc;theprotectionmustextend

to other people who are near the arc by way of screens or non-reective

sheets.

- Noise:Ifthedailypersonalnoiseexposure(LEPd)isequaltoorhigherthan85

dB(A)becauseofparticularlyintensiveweldingoperations,suitablepersonal

protectivemeansmustbeused(Tab.1).

medicalapparatus.Forexample,theymustbeforbiddenaccesstotheareain

whichweldingmachinesareinoperation.

Thiswelding machineconformsto technicalproduct standardsforexclusive

useinanindustrialenvironmentforprofessionalpurposes.Itdoesnotassure

compliancewiththebasiclimitsrelativetohumanexposuretoelectromagnetic

eldsinthedomesticenvironment.

Theoperatormustadoptthefollowingproceduresinordertoreduceexposure

toelectromagneticelds:

- Fastenthetwoweldingcablesasclosetogetheraspossible.

- Keepheadandtrunkasfarawayaspossiblefromtheweldingcircuit.

(keepatleast50cmawayfromit).

- Do not leave objects in ferromagnetic material in proximity of the welding

circuit.

- Minimumdistanced=20cm(Fig.R).

- ClassAequipment:

Thiswelding machineconformsto technicalproduct standardsforexclusive

use in an industrial environment and for professional purposes. It does not

assure compliance with electromagnetic compatibility in domestic dwellings

and in premises directly connected to a low-voltage power supply system

ENGLISH

3.TECHNICALDATA............................................................................................................... 6

3.1 DATA PLATE ................................................................................................................... 6

3.2 OTHER TECHNICAL DATA: ........................................................................................... 6

4.WELDINGMACHINEDESCRIPTION.................................................................................. 6

4.1 CONTROL, ADJUSTMENT AND CONNECTING DEVICES. ......................................... 6

4.1.1 WELDING MACHINE (Fig. B) .............................................................................. 6

4.1.2 WELDING MACHINE CONTROL PANEL (Fig. C) ............................................... 7

5.INSTALLATION..................................................................................................................... 7

5.1 POSITIONING THE WELDING MACHINE ..................................................................... 7

5.2 CONNECTION TO THE MAIN POWER SUPPLY .......................................................... 7

5.3.2.3 Torch (Fig. B) ........................................................................................... 7

5.3.2.4 Spool gun (Fig. B) ................................................................................... 7

5.3.3 WELDING CIRCUIT CONNECTION IN TIG MODE............................................. 7

5.3.3.1 Connecting the gas bottle ....................................................................... 7

5.3.3.2 Connecting the welding current return cable ........................................... 7

5.3.3.3 Torch ....................................................................................................... 7

5.3.4 WELDING CIRCUIT CONNECTION IN MMA MODE .......................................... 7

5.3.4.1 Welding wire clamp electrode-holder connection .................................... 7

5.3.4.2 Connecting the welding current return cable ........................................... 7

5.4 LOADING THE WIRE SPOOL (Fig. G, G1) .................................................................... 7

6.2 TRANSFERRING TO AB PULSE MODE (PULSE ARC) ................................................ 8

6.3 TRANSFERRING TO ROOT MIG MODE ....................................................................... 8

7.MIG-MAGOPERATIONMODE............................................................................................ 8

7.1 Operating in manual mode ............................................................................................ 8

7.1.1 Setting of spool gun parameters .......................................................................... 8

7.2 Synergic operating mode. ............................................................................................... 8

7.2.1 ATC Mode (Advanced Thermal Control)............................................................... 9

7.2.2 Using the spool gun .............................................................................................. 9

7.3 AB Pulse operating mode ............................................................................................... 9

7.4 AB PoP (PULSE on PULSE) operating mode ................................................................ 9

10.1 GENERAL PRINCIPLES .............................................................................................. 9

10.2 PROCEDURE ............................................................................................................... 9

10.3 MMA mode settings (Fig. L-10) .................................................................................... 9

11.TIGDCWELDING:PROCESSDESCRIPTION................................................................. 9

11.1 GENERAL PRINCIPLES .............................................................................................. 9

11.2 PROCEDURE (LIFT STRIKE) ...................................................................................... 9

11.3 TFT DISPLAY IN TIG MODE (Fig. L-12) ..................................................................... 10

12.ALARMSIGNALS(TAB.6).............................................................................................. 10

13.SETTINGSMENU(Fig.L-13)........................................................................................... 10

13.1 MODE MENU (Fig. L-14) ............................................................................................ 10