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Сварочный Аппарат
GALAXY 330 WAVE
Руководство по эксплуатации Страница: 7

Blue Weld GALAXY 330 WAVE Руководство по эксплуатации онлайн [7/30] 459459

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8- Welding cable and torch;

9- Return connector (red) for cooling liquid (for the AQUA version only);

10- Input connector (blue) for cooling liquid (for the AQUA version only);

11- Liquid tank cap (for the AQUA version only).

Attheback:

12- Main ON/OFF switch;

13- Power cable;

14- Hose connector for torch protective gas;

15- G.R.A. protection fuse.

4.1.2WELDINGMACHINECONTROLPANEL(Fig.C)

1- TFT Display.

2- Manual wire jog button. This jogs the wire forward in the torch sheath without

having to touch the torch button; this is a momentary action and the speed is set

and xed.

3- Manual gas solenoid valve start button. This enables the ow of gas (pipe bleeds,

ow rate adjustment) without the need to use the torch button; once pressed, the

solenoid valve remains enabled for 10 seconds or until it is pressed again.

4- Multi-function button:

: access to the main menu;

: enabling/disabling of the parameter to be displayed on the welding

screen;

5- Multi-function knob:

- rotate the knob to scroll through the various menu items;

- press to access the selected item, rotate to change the setting, press again to

conrm the value;

- press and hold for at least 3 seconds to set the variables in synergic mode

(material type, wire diameter, gas type, 2T, 4T, 4T bi-level, SPOT).

6- Multi-function button:

: access to the parameter to be displayed on the welding screen;

: back to the main menu.

: conrmation of the chosen values.

7- USB port.

5.INSTALLATION

WARNING! ALL INSTALLATION OPERATIONS AND ELECTRICAL

CONNECTIONS MUST ALWAYS BE CARRIED OUT WITH THE WELDING

MACHINESWITCHEDOFFANDDISCONNECTEDFROMTHEPOWERSUPPLY.

THEELECTRICCONNECTIONSMUSTONLYBECARRIEDOUTBYEXPERTOR

QUALIFIEDTECHNICIANS.

ASSEMBLY(Fig.D)

Unpack the welding machine and assemble the separate parts included in the

package.

Assemblingtheclamp-returncableFig.E

Assemblingtheweldingcableelectrode-holderclampFIG.F

G.R.A.installation(AQUAversiononly):seeinstructionmanualinsidethewater

coolingsystem.

5.1POSITIONINGTHEWELDINGMACHINE

Choose the place where the welding machine is to be installed so that there are no

obstructions to the cooling air inlets and outlets; at the same time make sure that

conductive dust, corrosive vapours, humidity etc. cannot be drawn into the machine.

Leave at least 250 mm of free space all around the welding machine.

WARNING! Position the welding machine on a level surface with

sufcient load-bearing capacity, so that it cannot be tipped over or shift

dangerously.

5.2CONNECTIONTOTHEMAINPOWERSUPPLY

- Before making any electrical connection, check the rating plate data on the welding

machine to make sure they correspond to the voltage and frequency of the available

power supply where the machine is to be installed.

- The welding machine must be connected only and exclusively to a power supply with

the neutral conductor connected to earth.

- To guarantee protection against indirect contact use the following types of residual

current devices:

- Type A (

) for single-phase machines.

- Type B (

) for 3-phase machines.

- In order to satisfy the requirements of the EN 61000-3-11 (Flicker) standard we

recommend connecting the welding machine to the interface points of the main

power supply that have an impedance of less than Zmax = 0.28 ohm.

- The welding machine falls within the requisites of IEC/EN 61000-3-12 standard.

5.2.1Plugandoutlet

Connect a normalised plug (3P + P.E) - having sufcient capacity- to the power cable

and prepare a mains outlet tted with fuses or an automatic circuit-breaker; the special

earth terminal should be connected to the earth conductor (yellow-green) of the power

supply line.

Table (TAB.1) shows the recommended delayed fuse sizes in amps, chosen according

to the max. nominal current supplied by the welding machine, and the nominal voltage

of the main power supply.

WARNING! Non-compliance with the above regulations renders the

manufacturer’ssafetysystem(classI)inefcient,withresultingseriousrisksto

people(e.g.electricshock)andthings(e.g.re).

5.3WELDINGCIRCUITCONNECTION

5.3.1Recommendations

ATTENTION! BEFORE CARRYING OUT THE FOLLOWING

CONNECTIONS, MAKE SURE THE WELDING MACHINE IS OFF AND

DISCONNECTEDFROMTHEMAINS.

Table 1 (TAB. 1) gives the recommended values for welding cables (in mm

) according

to the maximum energy supplied by the welding machine.

In addition:

- Fully rotate the welding cable connectors in the quick couplings (if present), to

guarantee perfect electric contact; if this is not the case the connectors will overheat

with consequent fast deterioration and loss of efciency.

- Use the shortest welding cables possible.

- Do not use metal structures that are not part of the workpiece to replace the welding

current return cable; this can endanger safety and give unsatisfactory welding

results.

5.3.2WELDINGCIRCUITCONNECTIONINMIG-MAGMODE

5.3.2.1Connectingthegasbottle(ifused)

- Gas bottle that can be loaded onto the supporting surface of the trolley: max. 30 kg.

- When using Argon gas or an Argon/CO

mixture, screw the pressure reducer(*) onto

the gas bottle valve, placing the relative pressure reducing valve supplied as an

accessory.

- Connect the gas input hose to the pressure reducing valve and tighten the strip.

- Loosen the adjustment ring nut of the pressure reducing valve before opening the

gas bottle valve.

(*) Accessory to be purchased separately if not supplied with the product.

5.3.2.2Connectingtheweldingcurrentreturncable

Connect the cable to the piece to be welded or the metal bench on which the workpiece

is placed, as close as possible to the joint being worked.

5.3.2.3Torch(Fig.B)

Insert the torch (B-8) into the dedicated connector (B-2), fully tightening the locking

ring nut manually. Prepare the torch to receive the wire for the rst time, removing the

nozzle and the contact pipe, to make exiting easier.

Connect the outside cooling pipes to the relative plugs and pay attention to the

following:

: LIQUID INPUT (Cold - blue connector)

: RETURN LIQUID (Hot - red connector)

5.3.2.4Spoolgun(Fig.B)

Insert the spool gun (B-6) into the dedicated connector (B-2), fully tightening the

locking ring nut manually. Also insert the control cable connector into the relative

socket (B-5). The welding machine automatically acknowledges the spool gun.

5.3.3WELDINGCIRCUITCONNECTIONINTIGMODE

5.3.3.1Connectingthegasbottle

- Screw the pressure reducer onto the gas bottle valve, placing the relative reduction

supplied as an accessory between them;

- Connect the gas input hose to the pressure reducing valve and tighten the supplied

strip.

- Loosen the adjustment ring nut of the pressure reducing valve before opening the

gas bottle valve.

- Open the gas bottle and adjust the quantity of gas (l/min.) according to the

recommended usage data, see table (TAB. 5); the gas ow can be adjusted while

welding, always using the ring nut of the pressure reducer. Check the seal of the

hoses and connections.

ATTENTION!Alwaysclosethegasbottlevalvewhenyouhavenished

working.

5.3.3.2Connectingtheweldingcurrentreturncable

- Connect it to the piece to be welded or the metal bench on which the workpiece is

placed, as close as possible to the joint being worked. Connect this cable to the

clamp with the symbol (+) (Fig. B-7).

5.3.3.3Torch

- Insert the current cable into the relative quick coupling (-) (Fig. B-8). Connect the gas

hose of the torch to the gas bottle

5.3.4WELDINGCIRCUITCONNECTIONINMMAMODE

Almost all the coated electrodes are connected to the positive pole (+) of the generator,

with an exception for acid coated electrodes, which must be connected to the negative

pole (-).

5.3.4.1Weldingwireclampelectrode-holderconnection

Takes a special clamp for tightening the uncovered part of the electrode to the terminal.

Connect this cable to the clamp with the symbol (+) (Fig. B-7).

5.3.4.2Connectingtheweldingcurrentreturncable

- Connect it to the piece to be welded or the metal bench on which the workpiece is

placed, as close as possible to the joint being worked. Connect this cable to the

clamp with the symbol (-) (Fig. B-8).

5.4LOADINGTHEWIRESPOOL(Fig.G,G1)

ATTENTION! BEFORE LOADING THE WIRE, MAKE SURE THE

WELDINGMACHINEISOFFANDDISCONNECTEDFROMTHEMAINS.

MAKE SURE THE WIRE FEEDERS, THE WIRE GUIDE HOSE AND THE TORCH

CONTACT PIPE CORRESPOND WITH THE DIAMETER AND NATURE OF THE

WIRE TO BE USED AND THAT THEY ARE CORRECTLY MOUNTED. DO NOT

WEAR PROTECTIVE GLOVES WHEN THREADING THE WIRE.

- Open the reel area door.

- Unscrew the spool lock nut.

- Position the wire spool on the reel; make sure the reel pulling pin is correctly housed

in its hole (1a).

Blue Weld GALAXY 330 WAVE Руководство по эксплуатации онлайн [7/30] 459459

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