![Kohler KS540 [81/92] Reassembly](/img/pdf.png)
Kohler KS540 [81/92] Reassembly
![Kohler KS540 [81/92] Reassembly](/views2/1597314/page81/bg51.png)
81
Reassembly
22 690 01 Rev. -- KohlerEngines.com
Install Cylinder Head
M
A
F
C
D
B
P
E
G
H
I
M
K
J
L
N
N
O
Q
A Cylinder Head Gasket B Exhaust Valve C Intake Valve D Cylinder Head
E Spark Plug F Valve Stem Seal G Valve Spring H Valve Spring Cap
I Retainer Lock J Push Rod Guide Plate K Rocker Stud L Push Rod
M Rocker Arm N
Rocker Pivot
Assembly
O Set Screw P Cylinder Head Screw
Q Tab
Assemble Cylinder Head
Prior to assembly, lubricate all components with engine
oil, including tips of valve stems and valve guides. Using
a valve spring compressor, install following items in
order listed.
● Valve spring seal (intake valve only).
● Intake and exhaust valves.
● Valve springs.
● Valve spring caps.
● Valve spring retainer locks.
Install Cylinder Head
Cylinder Head Torque Sequence
5
1
4
3
2
6
NOTE: Do not reuse cylinder head screws or gasket,
always replace with new parts.
NOTE: If crankshaft has not been turned since
installation of crank gear, turn it one (1) complete
revolution. This will set piston at top dead center
(TDC) of compression stroke, for proper valve
lash adjustment later.
1. Check to make sure there are no nicks or burrs on
sealing surfaces of cylinder head or crankcase.
2. Install a new cylinder head gasket with tab on gasket
in 4 o'clock position.
3. Install cylinder head and start six screws.
4. Using torque sequence shown, torque cylinder head
screws in two stages; initially to 24.4 N·m
(216 in. lb.), and fi nally to 42.7 N·m (378 in. lb.).
Install Rocker Arms and Push Rods
NOTE: Installation and seating of push rods into cam
lever recesses during this sequence is critical.
Position engine with cylinder head up if possible,
to aid with proper installation of push rods and
rocker arms, and adjusting valve lash.
NOTE: If being reused, push rods should always be
installed in their original position.
Содержание
- Ks530 ks595 service manual 1
- Safety 2
- Maintenance 3
- Maintenance 4
- Specifications 5
- Specifi cations 5
- Specifi cations 6
- Specifi cations 7
- Specifi cations 8
- Specifi cations 9
- Specifi cations 10
- Specifi cations 11
- Specifi cations 12
- Specifi cations 13
- Specifi cations 14
- Specifi cations 15
- Specifi cations 16
- Specifi cations 17
- Tools and aids 18
- Tools and aids 19
- Tools and aids 20
- Troubleshooting 21
- Troubleshooting 22
- Troubleshooting 23
- Troubleshooting 24
- Air cleaner intake 25
- Fuel system 26
- Fuel system 27
- Fuel system 28
- Fuel system 29
- Fuel system 30
- Fuel system 31
- Fuel system 32
- Fuel system 33
- Fuel system 34
- Fuel system 35
- Fuel system 36
- Fuel system 37
- Governor system 38
- Governor system 39
- Lubrication system 40
- Lubrication system 41
- Electrical system 42
- Electrical system 43
- Electrical system 44
- Electrical system 45
- Electrical system 46
- Electrical system 47
- Electrical system 48
- Electrical system 49
- Electrical system 50
- Electrical system 51
- Electrical system 52
- Electrical system 53
- Electrical system 54
- Starter system 55
- Starter system 56
- Emission compliant systems 57
- Emission compliant systems 58
- Emission compliant systems 59
- Disassembly inspection and service 60
- Disassembly inspection and service 61
- Disassembly inspection and service 62
- Disassembly inspection and service 63
- Disassembly inspection and service 64
- Disassembly inspection and service 65
- Disassembly inspection and service 66
- Disassembly inspection and service 67
- Disassembly inspection and service 68
- Disassembly inspection and service 69
- Disassembly inspection and service 70
- Disassembly inspection and service 71
- Disassembly inspection and service 72
- Disassembly inspection and service 73
- Disassembly inspection and service 74
- Disassembly inspection and service 75
- Reassembly 76
- Reassembly 77
- Reassembly 78
- Reassembly 79
- Reassembly 80
- Reassembly 81
- Reassembly 82
- Reassembly 83
- Reassembly 84
- Reassembly 85
- Reassembly 86
- Reassembly 87
- Reassembly 88
- 2018 by kohler co all rights reserved 92
- Kohlerengines com 22 690 01 rev 92
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