![Kohler KS540 [83/92] Reassembly](/img/pdf.png)
Kohler KS540 [83/92] Reassembly
![Kohler KS540 [83/92] Reassembly](/views2/1597314/page83/bg53.png)
83
Reassembly
22 690 01 Rev. -- KohlerEngines.com
Install Stator
A
B
C
D
A Stator Wire Clip B Screw
C Screw D Stator
1. Position stator onto mounting bosses so leads lay in
channel and recess of closure plate.
2. Install screws to secure stator. Torque to 8.8 N·m (78
in. lb.).
3. Install stator wire clip and secure to closure plate.
Torque screw to 6.5 N·m (58 in. lb.).
Install Fan and Flywheel
E
A
B
F
C
D
G
H
A Debris Screen B Flywheel Screw
C Washer D Fan Mounting Plate
E Fan F Flywheel Key
G Flywheel H Magnet
CAUTION
Damaging Crankshaft and Flywheel can
cause personal injury.
Using improper procedures can lead to broken
fragments. Broken fragments could be thrown from
engine. Always observe and use precautions and
procedures when installing fl ywheel.
NOTE: Before installing fl ywheel make sure crankshaft
taper and fl ywheel hub are clean, dry and
completely free of lubricants. Presence of
lubricants can cause fl ywheel to be over
stressed and damaged when mounting screw is
torqued to specifi cation.
NOTE: Make sure fl ywheel key is installed properly in
keyway. Flywheel can become cracked or
damaged if key is not properly installed.
NOTE: Always use a fl ywheel strap wrench or fl ywheel
holding tool to hold fl ywheel when tightening
fl ywheel fastener. Do not use any type of bar or
wedge between cooling fi ns or fl ywheel ring
gear, as these parts could become cracked or
damaged.
1. Install fl ywheel onto crankshaft aligning keyway with
key. Be careful not to shift or unseat key.
2. Install key into crankshaft keyway. Make sure key is
fully seated.
3. Position fan onto fl ywheel, so locating pins drop into
corresponding recesses.
4. Install fan mounting plate onto fan, aligning four
cutouts, followed by heavy fl at washer and screw.
5. Use a fl ywheel strap wrench or holding tool to hold
fl ywheel and torque screw. Torque to 115 N·m
(85 ft. lb.).
6. Snap debris screen onto cooling fan.
Install Wiring Harness
1. On starter side of engine, secure wiring harness clip
from below closure plate. On cylinder head side of
engine, secure wiring harness clip from above
closure plate.
2. Remove cylinder head baffl e screw and secure
ground lead. Torque screw to 9.3 N·m (82 in. lb.) into
new hole, or 4.0 N·m (35 in. lb.) into used hole.
3. Check that locking tang on terminal of violet B+
wiring harness lead is angled upward. Insert terminal
into center location of rectifi er-regulator plug
connector until it locks into place. If not already
inserted, two AC leads from stator go in outer
locations.
Содержание
- Ks530 ks595 service manual 1
- Safety 2
- Maintenance 3
- Maintenance 4
- Specifications 5
- Specifi cations 5
- Specifi cations 6
- Specifi cations 7
- Specifi cations 8
- Specifi cations 9
- Specifi cations 10
- Specifi cations 11
- Specifi cations 12
- Specifi cations 13
- Specifi cations 14
- Specifi cations 15
- Specifi cations 16
- Specifi cations 17
- Tools and aids 18
- Tools and aids 19
- Tools and aids 20
- Troubleshooting 21
- Troubleshooting 22
- Troubleshooting 23
- Troubleshooting 24
- Air cleaner intake 25
- Fuel system 26
- Fuel system 27
- Fuel system 28
- Fuel system 29
- Fuel system 30
- Fuel system 31
- Fuel system 32
- Fuel system 33
- Fuel system 34
- Fuel system 35
- Fuel system 36
- Fuel system 37
- Governor system 38
- Governor system 39
- Lubrication system 40
- Lubrication system 41
- Electrical system 42
- Electrical system 43
- Electrical system 44
- Electrical system 45
- Electrical system 46
- Electrical system 47
- Electrical system 48
- Electrical system 49
- Electrical system 50
- Electrical system 51
- Electrical system 52
- Electrical system 53
- Electrical system 54
- Starter system 55
- Starter system 56
- Emission compliant systems 57
- Emission compliant systems 58
- Emission compliant systems 59
- Disassembly inspection and service 60
- Disassembly inspection and service 61
- Disassembly inspection and service 62
- Disassembly inspection and service 63
- Disassembly inspection and service 64
- Disassembly inspection and service 65
- Disassembly inspection and service 66
- Disassembly inspection and service 67
- Disassembly inspection and service 68
- Disassembly inspection and service 69
- Disassembly inspection and service 70
- Disassembly inspection and service 71
- Disassembly inspection and service 72
- Disassembly inspection and service 73
- Disassembly inspection and service 74
- Disassembly inspection and service 75
- Reassembly 76
- Reassembly 77
- Reassembly 78
- Reassembly 79
- Reassembly 80
- Reassembly 81
- Reassembly 82
- Reassembly 83
- Reassembly 84
- Reassembly 85
- Reassembly 86
- Reassembly 87
- Reassembly 88
- 2018 by kohler co all rights reserved 92
- Kohlerengines com 22 690 01 rev 92
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