Daikin EWLD420I-SS [31/36] Chiller components

Daikin EWLD600I-SS [31/36] Chiller components
31
CHILLER COMPONENTS
Compressors
9 Semi-hermetic, single-screw type with one main helical rotor meshing with gaterotor. The gaterotor will be
constructed of a carbon impregnated engineered composite material. The gaterotor supports will be constructed of
cast iron.
9 The oil injection shall be used in order to get high EER (Energy Efficiency Ratio) also at high condensing pressure
and low sound pressure levels in each load condition.
9 Refrigerant system differential pressure shall provide oil flow throught service replaceble, 0.5 micron, full flow,
cartridge type oil filter internal to compressor.
9 Refrigerant system differential pressure shall provide oil injection on all moving compressor parts to correctly
lubricate them. Electrical oil pump lubricating system is not acceptable.
9 The compressor’s oil cooling must be realized, when necessary, by refrigerant liquid injection. External dedicated
heat exchanger and additional piping to carry the oil from the compressor to heat exchanger and viceversa will be
not accepted.
9 The compressor shall be provided with an external, high efficiency, cyclonic type oil separator and with built-in oil
filter, cartridge type.
9 The compressor shall be direct electrical driven, without gear transmission between the screw and the electrical
motor.
9 Shall be present two thermal protection realized by a thermistor for high temperature protection: one temperature
sensor to protect electrical motor and another sensor to protect unit and lubricating oil from high discharge gas
temperature.
9 The compressor shall be equipped with an electric oil-crankcase heater.
9 Compressor shall be fully field serviceable. Compressor that must be removed and returned to the factory for
service shall be unacceptable.
Cooling capacity control system
9 Each unit will have a microprocessor for the control of compressor slide valve’s position and the instantaneous
RPM value of the motor.
9 The unit capacity control shall be infinitely modulating, from 100% down to 25% for each circuit (from 100% down to
12,5% of full load for unit with 2 compressors and 8,3% for units with 3 compressors). The chiller shall be capable
of stable operation to a minimum of 12,5% of full load without hot gas bypass.
9 Step unloading unacceptable because of evaporator leaving water temperature fluctuation and low unit efficiency at
partial load.
9 The system shall stage the unit based on the leaving evaporator water temperature that shall be controlled by a
PID (Proportional Integral Derivative) loop.
9 Unit control logic shall to manage frequency level of the compressor electric motor to exactly match plant load
request in order to keep constant the set point for delivered chilled water temperature. In this operating condition
unit control logic shall modulate electrical frequency level in a range lower and upper the nominal electrical network
value fixed at 50 Hz.
9 The microprocessor unit control shall detect conditions that approach protective limits and take self-corrective
action prior to an alarm occurring. The system shall automatically reduce chiller capacity when any of the following
parameters are outside their normal operating range:
o High condenser pressure
o Low evaporation refrigerant temperature
o High compressor motor amps
Evaporator
9 The units shall be supplied with shell and tubes counter-flow heat exchanger with single refrigerant pass. It will be
refrigerant direct expansion type with refrigerant inside the tubes and water outside (shell side). It will include
carbon steel tube sheets, with straight copper tubes internally wound for higher efficiencies, expanded on the tube
plates.
9
The evaporator will have 2 circuits, one for each compressor and shall be single refrigerant pass.
9 The water connections shall be VICTAULIC type connections as standard to ensure quick mechanical
disconnection between the unit and the hydronic network.
9 Evaporator is manufactured in accordance to PED approval.

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