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Daikin RHBH16CB [40/112] Installation
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7 Installation
Installer reference guide
40
RRLQ004~008CA + RHBH/X04+08CB
ROTEX HPSU low temperature Bi‑bloc
4P384979-1B – 2016.02
WARNING
ALWAYS use multicore cable for power supply cables.
7.9.4 Guidelines when connecting the electrical
wiring
Keep the following in mind:
▪ If stranded conductor wires are being used, install a round crimp-
style terminal on the tip. Place the round crimp-style terminal on
the wire up to the covered part and fasten the terminal with the
appropriate tool.
b a
a Stranded conductor wire
b Round crimp-style terminal
▪ Use the following methods for installing wires:
Wire type Installation method
Single core wire
cb
c
aa
A
AA´
A´
a Curled single core wire
b Screw
c Flat washer
Stranded conductor
wire with round
crimp-style terminal
c b ba c
a
B
B
a Terminal
b Screw
c Flat washer
Tightening torques
Item Tightening torque (N•m)
M4 (X1M) 1.2~1.5
M4 (earth)
7.9.5 To connect the electrical wiring on the
outdoor unit
1 Remove the 2 switch box cover screws.
2 Remove the switch box cover.
2×
1
2
3 Strip insulation (20mm) from the wires.
a b
a Strip wire end to this point
b Excessive strip length may cause electrical shock or
leakage.
4 Open the wire clamp.
5 Connect the interconnection cable and power supply as follows:
3×
1 2 3
6 Install the switch box cover.
7.9.6 To connect the electrical wiring on the
indoor unit
1 To open the indoor unit, see "7.2.3To open the indoor unit"on
page29.
2 Wiring should enter the unit from the bottom.
3 Routing of the wiring inside the unit should be as follows:
a bca bc
INFORMATION
When installing field supply or option cables, foresee
sufficient cable length. This will make it possible to remove/
reposition the switch box and gain acces to other
components during service.
Содержание
- Installer reference guide 1
- Rotex hpsu low temperature bi bloc 1
- Rrlq004 006 008ca rhbh x04 08cb 1
- About the box 7 2
- About the documentation 6 2
- About the units and options 8 2
- Application guidelines 10 2
- General safety precautions 3 2
- Installation 29 2
- Installer reference guide 2
- Preparation 22 2
- Table of contents 2
- About the documentation 3
- Commissioning 74 3
- Configuration 46 3
- Danger 3
- Disposal 83 3
- Field settings table 103 3
- General safety precautions 3
- Glossary 102 3
- Hand over to the user 77 3
- Indicates a situation that results in death or serious injury 3
- Installation manual and the installer reference guide must be performed by an authorized installer 3
- Languages are translations 3
- Maintenance and service 77 3
- Meaning of warnings and symbols 3
- Technical data 85 3
- The installation of the system and all activities described in the 3
- The original documentation is written in english all other 3
- The precautions described in this document cover very important 3
- Topics follow them carefully 3
- Troubleshooting 79 3
- For the installer 4
- General 4
- General safety precautions 4
- Installation site 4
- Refrigerant 4
- Electrical 5
- General safety precautions 5
- About the documentation 6
- About this document 6
- Installer reference guide at a glance 6
- About the box 7
- Outdoor unit 7
- Overview about the box 7
- To remove the accessories from the outdoor unit 7
- To unpack the outdoor unit 7
- About the units and options 8
- Indoor unit 8
- Overview about the units and options 8
- To remove the accessories from the indoor unit 8
- To unpack the indoor unit 8
- About the units and options 9
- Combining units and options 9
- Identification 9
- Identification label indoor unit 9
- Identification label outdoor unit 9
- Possible options for the indoor unit 9
- Possible options for the outdoor unit 9
- Application guidelines 10
- Overview application guidelines 10
- Possible combinations of indoor unit and outdoor unit 10
- Application guidelines 11
- Setting up the space heating cooling system 11
- Single room 11
- Under floor heating or radiators wired room thermostat 11
- Under floor heating or radiators wireless room thermostat 11
- Application guidelines 12
- Combination under floor heating heat pump convectors 12
- Heat pump convectors 12
- Application guidelines 13
- Multiple rooms one lwt zone 13
- Under floor heating or radiators multiple external room thermostats 13
- Under floor heating or radiators thermostatic valves 13
- Application guidelines 14
- Combination under floor heating heat pump convectors 14
- Heat pump convectors 14
- Multiple rooms two lwt zones 14
- Application guidelines 15
- Setting up an auxiliary heat source for space heating 15
- A b c d e f 16
- A b c d e f g h j 16
- Application guidelines 16
- A b c d e h f g 17
- A b c d h h i f 17
- A weekly schedule with different desired dhw tank temperatures for each day 17
- Application guidelines 17
- Auxiliary boiler contact the manufacturer of the auxiliary boiler for more information 17
- C 50 c if outdoor temperature is low the electrical resistance integrated in the heat pump can increase this temperature however this consumes more energy rotex recommends to set the desired dhw tank temperature below 55 c to avoid using the electrical resistance 17
- Depending on the available options tanks with the following volumes are available 17
- Determining the dhw consumption equivalent hot water volume at 40 c 17
- Determining the volume and desired temperature for the dhw tank 17
- Effective by selecting a larger dhw tank you can lower the desired dhw tank temperature 17
- Energy saving tips 17
- Frequent changeover may cause corrosion of the 17
- If the auxiliary contact is an outdoor temperature 17
- If the dhw consumption differs from day to day you can program 17
- Make sure the auxiliary contact has enough differential 17
- Notice 17
- Only for rhbh x 17
- Only for rhvh x 17
- Or time delay to prevent frequent changeover between indoor unit and auxiliary boiler 17
- People experience water as hot when its temperature is 40 c therefore the dhw consumption is always expressed as equivalent hot water volume at 40 c however you can set the dhw tank temperature at a higher temperature example 53 c which is then mixed with cold water example 15 c 17
- Possible dhw tank volumes 17
- Selecting the volume and desired temperature for the dhw tank 17
- Selecting the volume and desired temperature for the dhw tank consists of 17
- Setting up the domestic hot water tank 17
- Standalone dhw tank 150 l 17
- System layout integrated dhw tank 17
- System layout standalone dhw tank 17
- The heat pump itself can produce domestic hot water of maximum 17
- The lower the desired dhw tank temperature the more cost 17
- Thermostat install the thermostat in the shadow so that it is not influenced or turned on off by direct sunlight 17
- Type possible volumes 17
- Application guidelines 18
- Dhw pump for disinfection 18
- Dhw pump for instant hot water 18
- Setup and configuration dhw tank 18
- Application guidelines 19
- Consumed energy 19
- Normal kwh rate power supply 19
- Produced heat 19
- Setting up the energy metering 19
- Application guidelines 20
- E e f e 20
- F e d g 20
- G f e h 20
- I h g j 20
- Permanent power limitation 20
- Preferential kwh rate power supply 20
- Setting up the power consumption control 20
- Application guidelines 21
- Power limitation activated by digital inputs 21
- Power limitation process 21
- Installation site requirements of the outdoor unit 22
- Overview preparation 22
- Preparation 22
- Preparing installation site 22
- Setting up an external temperature sensor 22
- Additional installation site requirements of the outdoor unit in cold climates 23
- Installation site requirements of the indoor unit 23
- Preparation 23
- Preparation 24
- Preparing refrigerant piping 24
- Preparing water piping 24
- Refrigerant piping insulation 24
- Refrigerant piping requirements 24
- Water circuit requirements 24
- C d a b 25
- Formula to calculate the expansion vessel pre pressure 25
- Preparation 25
- To check the water volume and flow rate 25
- Changing the pre pressure of the expansion vessel 26
- F d c b a 26
- Preparation 26
- About preferential kwh rate power supply 27
- About preparing electrical wiring 27
- Preparation 27
- Preparing electrical wiring 27
- To check the water volume examples 27
- D e 8 10 28
- Overview of electrical connections except external actuators 28
- Overview of electrical connections for external and internal actuators 28
- Preparation 28
- About mounting the outdoor unit 29
- About opening the units 29
- Installation 29
- Mounting the outdoor unit 29
- Opening the units 29
- Overview installation 29
- To open the indoor unit 29
- To open the outdoor unit 29
- To open the switch box cover of the indoor unit 29
- Installation 30
- Precautions when mounting the outdoor unit 30
- To provide the installation structure 30
- Installation 31
- To install the outdoor unit 31
- To provide drainage 31
- About mounting the indoor unit 32
- Installation 32
- Mounting the indoor unit 32
- Precautions when mounting the indoor unit 32
- To install the indoor unit 32
- To prevent the outdoor unit from falling over 32
- About connecting the refrigerant piping 33
- Connecting the refrigerant piping 33
- Installation 33
- Precautions when connecting the refrigerant piping 33
- To install the drain pan kit 33
- Guidelines when connecting the refrigerant piping 34
- Installation 34
- Pipe bending guidelines 34
- To braze the pipe end 34
- To flare the pipe end 34
- A b c d e 35
- Installation 35
- To connect the refrigerant piping to the outdoor unit 35
- To handle the service cap 35
- To handle the stem cap 35
- To handle the stop valve 35
- To open close the stop valve 35
- Using the stop valve and service port 35
- About checking the refrigerant piping 36
- Checking the refrigerant piping 36
- Installation 36
- Precautions when checking the refrigerant piping 36
- To check for leaks 36
- To connect the refrigerant piping to the indoor unit 36
- To perform vacuum drying 36
- About charging refrigerant 37
- Charging refrigerant 37
- Installation 37
- Precautions when charging refrigerant 37
- To determine the additional refrigerant amount 37
- To determine the complete recharge amount 37
- About connecting the water piping 38
- Connecting the water piping 38
- Installation 38
- Precautions when connecting the water piping 38
- To charge refrigerant 38
- To connect the water piping 38
- To fix the fluorinated greenhouse gases label 38
- About connecting the electrical wiring 39
- About electrical compliance 39
- Connecting the electrical wiring 39
- Installation 39
- Precautions when connecting the electrical wiring 39
- To fill the domestic hot water tank 39
- To fill the water circuit 39
- To insulate the water piping 39
- A b c a b c 40
- Guidelines when connecting the electrical wiring 40
- Installation 40
- To connect the electrical wiring on the indoor unit 40
- To connect the electrical wiring on the outdoor unit 40
- Installation 41
- To connect the main power supply 41
- Installation 42
- To connect the backup heater power supply 42
- Installation 43
- K1m k2m k2m 43
- To connect the user interface 43
- Installation 44
- To connect the alarm output 44
- To connect the domestic hot water pump 44
- To connect the electrical meters 44
- To connect the shut off valve 44
- To connect the space cooling heating on off output 44
- Finishing the indoor unit installation 45
- Finishing the outdoor unit installation 45
- Installation 45
- To close the indoor unit 45
- To close the outdoor unit 45
- To connect the changeover to external heat source 45
- To connect the power consumption digital inputs 45
- To finish the outdoor unit installation 45
- To fix the user interface cover to the indoor unit 45
- Configuration 46
- Overview configuration 46
- To access the most used commands 46
- To connect the pc cable to the switch box 46
- 00 04 08 0c 47
- 01 05 09 0d 47
- 03 07 0b 0f 47
- 06 0a 0e 47
- Cancel ok 47
- Configuration 47
- Quick wizard set the system layout after first power on 47
- Send data 47
- To copy the language set from the first to the second user interface 47
- To copy the system settings from the first to the second user interface 47
- U5 auto address 47
- Basic configuration 48
- Configuration 48
- Confirm layout 48
- Language 48
- Ok cancel 48
- Please confirm the system layout the system will restart and will be ready for first startup 48
- Quick wizard language time and date 48
- Quick wizard standard 48
- Select the desired language 48
- Standard options capacities confirm layout 48
- Sun jan 48
- System layout 48
- What is the current time 48
- What is the date today 48
- Configuration 49
- Configuration 50
- Quick wizard options 50
- Configuration 51
- Configuration 52
- Quick wizard capacities energy metering 52
- Space heating cooling control 52
- Configuration 53
- Configuration 54
- Configuration 55
- Advanced configuration optimization 56
- Configuration 56
- Contact helpdesk number 56
- Domestic hot water control 56
- Space heating cooling operation advanced 56
- Configuration 57
- Configuration 58
- Configuration 59
- Configuration 60
- Configuration 61
- Domestic hot water control advanced 61
- Configuration 62
- Configuration 63
- Configuration 64
- Configuration 65
- Heat source settings 65
- Configuration 66
- Configuration 67
- System settings 67
- X1 x2 x3 x4 67
- Yc y1 y2 y3 y4 67
- Configuration 68
- Configuration 69
- Configuration 70
- 0d 0 9 0d 5 71
- 0d 6 9 0d 7 71
- A external static pressure 71
- B water flow rate 71
- Configuration 71
- Installer reference guide 71
- Rrlq004 008ca rhbh x04 08cb rotex hpsu low temperature bi bloc 4p384979 1b 2016 2 71
- Configuration 72
- Depending on the selected installer settings settings will be visible invisible 72
- Information 72
- Installer reference guide 72
- Menu structure overview user settings 72
- P384979 1b 2016 2 72
- Rrlq004 008ca rhbh x04 08cb rotex hpsu low temperature bi bloc 72
- Configuration 73
- Depending on the selected installer settings settings will be visible invisible 73
- Information 73
- Installer reference guide 73
- Menu structure overview installer settings 73
- Rrlq004 008ca rhbh x04 08cb rotex hpsu low temperature bi bloc 4p384979 1b 2016 2 73
- Solar kit settings are shown but are not applicable for this unit settings shall not be used or changed 73
- Checklist before commissioning 74
- Checklist during commissioning 74
- Commissioning 74
- Overview commissioning 74
- Precautions when commissioning 74
- To check the minimum flow rate 74
- 18 tue 75
- Air purge 75
- Air purge function 75
- Commissioning 75
- To interrupt air purge 75
- To perform a manual air purge 75
- To perform a test run 75
- To perform an automatic air purge 75
- Commissioning 76
- Possible actuator test runs 76
- To perform an actuator test run 76
- Underfloor heating screed dryout 76
- Hand over to the user 77
- Maintenance and service 77
- Screed dryout 77
- To interrupt an underfloor heating screed dryout 77
- To perform an underfloor heating screed dryout 77
- To program an underfloor heating screed dryout schedule 77
- To readout the status of an underfloor heating screed dryout 77
- Checklist for yearly maintenance of the indoor unit 78
- Checklist for yearly maintenance of the outdoor unit 78
- Maintenance and service 78
- Maintenance safety precautions 78
- Opening the indoor unit 78
- Overview maintenance and service 78
- Overview troubleshooting 79
- Precautions when troubleshooting 79
- Solving problems based on symptoms 79
- Symptom the compressor does not start space heating or domestic water heating 79
- Symptom the unit is not heating or cooling as expected 79
- Troubleshooting 79
- Symptom the pressure at the tapping point is temporarily unusual high 80
- Symptom the pressure relief valve opens 80
- Symptom the pump is making noise cavitation 80
- Symptom the space is not sufficiently heated at low outdoor temperatures 80
- Symptom the water pressure relief valve leaks 80
- Troubleshooting 80
- Error codes of the outdoor unit 81
- Error codes overview 81
- Solving problems based on error codes 81
- Symptom decoration panels are pushed away due to a swollen tank 81
- Symptom tank disinfection function is not completed correctly ah error 81
- Troubleshooting 81
- Error codes of the indoor unit 82
- Troubleshooting 82
- Disposal 83
- Overview disposal 83
- To pump down 83
- To start and stop forced cooling 83
- Disposal 84
- Centre of gravity 85
- Components 85
- Dimensions and service space 85
- Dimensions and service space outdoor unit 85
- Esp curve 85
- Latest information can be found in the technical engineering data 85
- Overview technical data 85
- Piping diagram 85
- Technical data 85
- This chapter contains information about 85
- Wiring diagram 85
- D090501 86
- Dimensions and service space indoor unit 86
- Technical data 86
- D088485 87
- Technical data 87
- Components 89
- Components indoor unit 89
- Components outdoor unit 89
- Components switch box outdoor unit 89
- Technical data 89
- A b c c 90
- Components switch box indoor unit 90
- Technical data 90
- Piping diagram 91
- Piping diagram outdoor unit 91
- Technical data 91
- Tw60815 1 91
- D088485 92
- Legend 92
- Piping diagram indoor unit 92
- R2t r1t 92
- R3t r4t 92
- R4t r3t r2t r1t 92
- Refrigerant side 92
- Technical data 92
- Thermistor description inlet water thermistor refrigerant liquid side thermistor outlet water backup heater thermistor outlet water heat exchanger thermistor 92
- Water side 92
- Only for rrlq004cav3 93
- See the internal wiring diagram supplied with the unit on the inside of the indoor unit switch box cover the abbreviations used are listed below 93
- Technical data 93
- Wiring diagram 93
- Wiring diagram outdoor unit 93
- Technical data 94
- Wiring diagram 94
- Technical data 95
- F1b f2b 96
- K1m k2m 96
- K5m k3m 96
- Technical data 96
- Wiring diagram indoor unit 96
- X4m x1m 96
- X6m x7m 96
- D090419 1c page 4 97
- Installer reference guide 97
- Only for 97
- Only for khw v3 97
- Only for khw z2 97
- Only for khwe v3 97
- Only for khwe z2 only for khws z2 97
- Only for khws v3 97
- Rrlq004 008ca rhbh x04 08cb rotex hpsu low temperature bi bloc 4p384979 1b 2016 2 97
- Technical data 97
- 11 12 9 8 7 6 5 4 3 98
- 8 9 10 98
- A1p main pcb a2p user interface pcb 98
- A3p a3p 98
- A4p a4p 98
- D090419 1a page 5 98
- D090419 1a page 6 98
- Dhw pump 98
- H20 h20 98
- Installer reference guide 98
- K1r k2r k3r 98
- K4r kpr 98
- Kfr kcr 98
- Khur khr 98
- L n l n 98
- M1p ms 98
- Main lwt zone add lwt zone shut off valve 98
- Only for 04 and 08 and 11 98
- Only for floorstanding model only for wall mounted model 98
- Only for wired on off thermostat 98
- Only for wireless on off thermostat 98
- P384979 1b 2016 2 98
- R1h r1h 98
- Rrlq004 008ca rhbh x04 08cb rotex hpsu low temperature bi bloc 98
- Solar pump connection for ksolhwav1 refer to operation manual 98
- Switch box 98
- Switch box switch box 98
- Technical data 98
- To bottom plate heater 98
- X1m 1 2 3 x1m 1 2 3 x2m 98
- X1m x1m 98
- X2m 3a 98
- X6y x6yb 98
- X6ya x6y 98
- X80a 1 98
- Technical data 99
- Drain pan necessity 100
- Entering water temperature limit to prevent condensation 100
- Operation range 100
- Refer to psychometric chart for more information 2 if condensation is expected installation of ekhbdpca2 drainpan kit must be considered 100
- Technical data 100
- D090624 1a 101
- Ehbh x04 rhbh x04 101
- Ehbh x08 rhbh x08 101
- Esp curve 101
- Esp curve indoor unit 101
- Esp external static pressure kpa in the space heating cooling circuit 101
- Flow water flow through the unit in the space heating cooling circuit 101
- Note a flow error will occur when the minimum water flow rate is not reached 101
- Operation area is extended to lower flow rates only in case the unit operates with heat pump only not in startup no backup heater operation no defrost operation 101
- Or malfunction of the unit see also the minimum and maximum allowed water flow range in the technical specifications 101
- Selecting a flow outside the area of operation can cause damage 101
- Technical data 101
- Water quality must be according to en directive ec98 83ec 101
- Glossary 102
- Field settings table 103
- 1 hb _ 2 hv _ 104
- 3 3v_ 4 9w_ 104
- 5 04 08 _ 104
- 6 11 16 104
- Field settings table 104
- P383508 1 2015 1 setting is not applicable for this unit 104
- 1 hb _ 2 hv _ 3 3v_ 4 9w_ 5 04 08 _ 6 11 16 setting is not applicable for this unit 4p383508 1 2015 1 105
- Field settings table 105
- 1 hb _ 2 hv _ 106
- 3 3v_ 4 9w_ 106
- 5 04 08 _ 106
- 6 11 16 106
- Field settings table 106
- P383508 1 2015 1 setting is not applicable for this unit 106
- 1 hb _ 2 hv _ 3 3v_ 4 9w_ 5 04 08 _ 6 11 16 setting is not applicable for this unit 4p383508 1 2015 1 107
- Field settings table 107
- 1 hb _ 2 hv _ 108
- 3 3v_ 4 9w_ 108
- 5 04 08 _ 108
- 6 11 16 108
- Field settings table 108
- P383508 1 2015 1 setting is not applicable for this unit 108
- 1 hb _ 2 hv _ 3 3v_ 4 9w_ 5 04 08 _ 6 11 16 setting is not applicable for this unit 4p383508 1 2015 1 109
- Field settings table 109
- 1 hb _ 2 hv _ 110
- 3 3v_ 4 9w_ 110
- 5 04 08 _ 110
- 6 11 16 110
- Field settings table 110
- P383508 1 2015 1 setting is not applicable for this unit 110
- 1 hb _ 2 hv _ 3 3v_ 4 9w_ 5 04 08 _ 6 11 16 setting is not applicable for this unit 4p383508 1 2015 1 111
- Field settings table 111
- Daikin airconditioning belgium nv 112
- Daikin airconditioning italy s p a 112
- Daikin airconditioning spain 112
- Daikin airconditioning uk ltd 112
- Errors and technical changes reserved 01 2015 112
- P384979 1b 112
- Rotex heat i ng syst ems gmbh langwiesenstraße 10 d 74363 güglingen fon 49 7135 103 0 fax 49 7135 103 200 112
- Rotex heating systems sarl 112
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