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Panasonic CS-XE9DKE [95/108] Replacement parts list outdoor unit
![Panasonic CS-XE9DKE [95/108] Replacement parts list outdoor unit](/views2/1832896/page95/bg5f.png)
17 Replacement Parts List (Outdoor Unit)
17.1. CU-XE9DKE CU-XE12DKE
REF NO. DESCRIPTION & NAME QTY. CU-XE9DKE CU-XE12DKE REMARKS
1 CHASSY ASSY 1 CWD50K2073
←
2 ANTI-VIBRATION BUSHING 3 CWH50077
←
3 COMPRESSOR 1 5CS102XEC
←
O
4 NUT-COMPRESSOR MOUNT 3 CWH56000
←
5 SOUND PROOF MATERIAL 1 CWG302242
←
6 FAN MOTOR BRACKET 1 CWD541030
←
7 FAN MOTOR 1 CWA951321 CWA951309 O
8 SCREW - FAN MOTOR BRACKET 2 CWH551060
←
9 SCREW - FAN MOTOR MOUNT 4 CWH55406
←
10 PROPELLER FAN ASSY 1 CWH03K1006
←
11 NUT - PROPELLER FAN 1 CWH56053
←
12 CONDENSER 1 CWB32C1661 CWB32C1599
13 TUBE ASS’Y (CAPILLARY TUBE) 1 CWT01C3123 CWT01C3122
14 HOLDER-COUPLING 1 CWH351023
←
15 3 WAYS VALVE (GAS) 1 CWB011353 CWB011332 O
16 4 WAYS VALVE 1 CWB001011
←
17 TUBE ASS’Y (STRAINER) 1 CWT023220
←
18 2 WAYS VALVE (LIQUID) 1 CWB021285
←
O
19 DRYER 1 CWB101017
←
0
20 V-COIL COMPLETE 1 CWA43C2072
←
21 REACTOR 1 CWA421050 -
22 SENSOR COMPLETE 1 CWA50C2115
←
23 CONTROL BOARD CASING (SIDE) 1 CWH102122
←
24 TERMINAL BOARD ASSY 1 CWA28K1036
←
26 CONTROL BOARD CASING (BOTTOM) 1 CWH102114
←
27 CONTROL BOARD CASING (TOP) 1 CWH102115
←
28 ELECTRONIC CONTROLLER - MAIN 1 CWA73C1596R CWA73C1597R 0
29 CONTROL BOARD COVER (TOP) 1 CWH131104
←
30 SENSOR COMPLETE 1 CWA50C2066
←
31 2-WAY VALVE COMPLETE (OXYGEN PUMP) 1 CWB02C1008
←
0
32 TERMINAL COVER 1 CWH171001
←
33 NUT-TERMINAL COVER 1 CWH7080300
←
34 CABINET SIDE PLATE CO. 1 CWE04C1036
←
35 CABINET SIDE PLATE (LEFT) 1 CWE041031A
←
36 HANDLE 1 CWE161010
←
37 WIRE NET 1 CWD041053A CWD041054A
38 CABINET FRONT PLATE CO. 1 CWE06C1039
←
39 CABINET TOP PLATE 1 CWE031014A
←
40 CONTROL BOARD COVER 1 CWH131110
←
41 CONTROL BOARD COVER CO. 1 CWH13C1064
←
42 OPERATING INSTRUCTION (ENG., FRA., NED. & DEU.) 1 CWF564740
←
43 INSTALLATION INSTRUCTION (ENG., FRA., ESP. & DEU.) 1 CWF612771
←
44 L-TUBE 1 CWH5850080
←
45 INSTALLATION INSTRUCTION (ITA., NED., POR. & GRE.) 1 CWF612772
←
46 INSTALLATION INSTRUCTION (RUS.) 1 CWF612773
←
47 OPERATION INSTRUCTION (ENG., ITA., POR. & ESP.) 1 CWF564741
←
48 OPERATION INSTRUCTION (ENG., BUL., GRE. & RUS.) 1 - -
49 CAPACITOR - VACUUM PUMP (1.2µF, 440 VAC) 1 DS441125BLQA
←
50 FLEXIBLE PIPE COMPLETE 1 CWH85C1021
←
51 VACUUM PUMP 1 CWB532034
←
0
52 FILTER - OXYGEN GENERATOR 1 CWD071010
←
0
53 FLEXIBLE PIPE COMPLETE 1 CWH851087
←
54 TUBE CONNECTOR COMPLETE 1 CWT29C1021
←
55 FLEXIBLE PIPE COMPLETE 1 CWH85C1027 CWH85C1013
56 SOUND PROOF BOARD 1 CWH151071
←
57 PACKING-L TUBE 1 CWB81012
←
58 FLARE NUT 1 CWT25086 (1/4”)
←
59 FLARE NUT 1 CWT25087 (3/8”) CWT25096 (1/2”)
60 INSTALLATION INSTRUCTION OXYGEN TUBE 1 CWF612774
←
61 INSTALLATION INSTRUCTION OXYGEN TUBE 1 CWF612775
←
62 FUSE CAP TERMINAL 1 K5D203BBA002
←
0
63 FUSE HOLDER 1 K3GB1PH00016
←
0
(Note)
•
All parts are supplied from PHAAM, Malaysia (Vendor Code: 061).
•
“O” marked parts are recommended to be kept in stock.
95
CS-XE9DKE CU-XE9DKE / CS-XE12DKE CU-XE12DKE
Содержание
- Air conditioner 1
- Contents 1
- Cs xe9dke cu xe9dke cs xe12dke cu xe12dke 1
- Page page 1
- Features 2
- Airflow direction control 3
- Check point 3
- Clock setting 3
- Functions 3
- Indoor fan speed selection 3
- Ion mode operation off on 3
- Operation mode selection 3
- Operation off on 3
- Oxygen mode operation off on 3
- Quiet mode operation off on 3
- Remote control 3
- Reset point 3
- Room temperature setting 3
- Time timer setting 3
- Timer operation selection 3
- Timer operation set cancel 3
- Anti cold draft control 4
- Anti dew formation control 4
- Anti freezing control 4
- Automatic and 5 manual horizontal airflow directions 4
- Automatic and 5 manual indoor fan speeds 4
- Automatic and 5 manual vertical airflow directions 4
- Automatic operation switch 4
- Breakdown self diagnosis function 4
- Deice operation 4
- Delay on timer and off timer 4
- Deodorizing control 4
- Five operation modes 4
- High pressure control 4
- Hot start 4
- Indoor power relay control 4
- Indoor unit 4
- Intake air temperature control 4
- Ion green 4
- Ionizer control 4
- Low pressure control gas leakeage detection 4
- Microcomputer controlled room temperature control 4
- Operation indication lamps led 4
- Oxygen operation 4
- Power green 4
- Quiet operation 4
- Quiet orange 4
- Random auto restart control 4
- Timer orange 4
- Outdoor unit 5
- Cs xe9dke cu xe9dke 6
- Product specifications 6
- Specifications are subject to change without notice for further improvement 7
- Cs xe12dke cu xe12dke 8
- Specifications are subject to change without notice for further improvement 9
- Basic funtion 15
- Internal setting temperature 15
- Operation details 15
- Table b outdoor air temperature shifting 16
- Table c fan speed shifting 16
- Table d start up shifting 16
- Best amenity control 17
- Comphz freq a freq h freq c 17
- Compressor is off when intake air temperature internal setting temperature 1 c 17
- Compressor off point 17
- Compressor operation frequency 17
- Cooling operation 17
- Every 90s cooling 120s heating maintain same zone freq h 1 until fc fh 17
- Example calculation 17
- Model no xe9dk 17
- Operating frequency calculation formula 17
- Operation mode cooling 17
- Remarks 17
- Thermostat control 17
- When freq h is equal to 20 xe9dk 27 xe12dk for cooling 25 xe9dk 32 xe12dk for heating or above the comp may run at the freq higher than fc or fh up to max freq operation 17
- When intake air temperature internal setting temperature 1 c 17
- Automatic operation 18
- Heating operation 18
- Soft dry operation 18
- Thermostat control 18
- A basic rotation speed rpm 19
- Cooling dry fan 19
- Heating 19
- Indoor fan motor operation 19
- Required rotation speed for fan is set to respond to the remote control setting 10 rpm unit 19
- The operation mode chart for this example is as shown in below figure and the operation mode to be performed will depend on indoor intake air temperature and outdoor air temperature at the time when the judgment is made 19
- There is a temperature shifting on t1 t2 and t3 if the operation mode judged is changed from cooling soft dry to heating or vice verse 19
- Values of t1 t2 and t3 depend on remote control setting temperature as shown in below table after the adjustment of t1 t2 and t3 values the operation mode for that particular environment and remote control setting is judged and performed based on the above operation mode chart every 30 minutes 19
- 6 pole induction 1 speed 780 rpm xe9dk 810 rpm xe12dk 23
- Control at cooling dry operation and auto fan speed setting 23
- D deodorizing control 23
- I control condition 23
- Ii operation 23
- It starts when compressor starts operation and it stops 30 seconds after compressor stops operation 23
- No deodorizing control is performed during on timer standby operation and during anti freezing control prevention 23
- Outdoor fan motor operation 23
- The odor status is arranged as below and it is shifted as follow 23
- Airflow direction 24
- Automatic horizontal airflow direction can be set using remote control the vane swings left and right within the angles as stated below for heating mode operation the angle of the vane depends on the indoor heat exchanger temperature as figure 1 below 24
- Automatic vertical airflow direction can be set using remote control the vane swings up and down within the angles as stated above for heating mode operation the angle of the vane depends on the indoor heat exchanger temperature as figure 1 below when the air conditioner is stopped using remote control the vane will shift to close position 24
- Control of airflow direction can be automatic angles of direction is determined by operation mode heat exchanger temperature and intake air temperature and manual angles of direction can be adjusted using remote control 24
- Horizontal airflow 24
- Manual vertical airflow direction can be set using remote control the angles of the vane are as stated above and the positions of the vane are as figure 2 below when the air conditioner is stopped using remote control the vane will shift to close position 24
- There are two types of airflow vertical airflow directed by horizontal vane and horizontal airflow directed by vertical vanes 24
- Vertical airflow 24
- Quiet operation cooling mode cooling area of dry mode 25
- Quiet operation under soft dry operation dry area at dry mode 25
- Quiet operation heating 26
- Auto operation switch 27
- Auto restart control 27
- Delay off timer control 27
- Delay on timer control 27
- Indoor power relay control 28
- Ionizer operation 28
- A stopped by on off switch 29
- B timer off activates 29
- C ion operation button is pressed again 29
- C timer during ionizer operation 29
- Control is pressed ionizer on ion led illuminates 3 4 29
- D ion feedback signal shows error 29
- I purpose 29
- Ii two types of problem detection control 29
- Ionising operation stop condition 29
- Ionizer operation status is not memorised by micon after off when operation is on again air conditioner operates without ionizer operation 29
- Ionizer problem detection control 29
- Power led also illuminates 29
- Refer to case study in next page for detail 29
- To inform user of ionizer problems and detection 29
- When one of the following condition is satisfied ion operation stops 29
- 30 seconds forced operation 30
- Case 1 30
- However if total outdoor unit running current exceeds y value compressor will be stopped immediately for three minutes 30
- However it can be stopped using remote control or auto switch at indoor unit 30
- If the running current does not exceed x value for five seconds the frequency instructed will be increased 30
- Ionizer operation case study 30
- Once the compressor starts operation it will not stop its operation for 30 seconds 30
- Protection control features 30
- Protection control for all operations 30
- The compressor will not start for three minutes after stop of operation 30
- This control is not applicable if the power supply is cut off and on again or after 4 way valve deices condition 30
- Time delay safety control 30
- Total running current control 30
- When the outdoor unit total running current ac exceeds x value the frequency instructed for compressor operation will be decreased 30
- Compressor overheating prevention control 31
- Ipm power transistor prevention control 31
- A abnormal signal transmitted to indoor unit after 3 minutes outdoor power is supplied indoor unit stop 32
- A total current is below 0 3 amp 32
- B operating frequency is 20 hz and above 32
- C continuously for 20s 32
- Control cancellation condition 32
- Control contents 32
- Control starting condition 32
- Ct disconnection detection 32
- If this phenomenon is continuously occurring for twice within 20 minutes all indoor and outdoor relays will be cut off 32
- Low frequency protection control 1 32
- Low frequency protection control 2 32
- Low pressure prevention control gas leakage detection 32
- Starting condition 1 is not fulfilled 32
- This control is not applicable for deice operation 32
- When all the below conditions occur minimum value freq min for the frequency instructed to compressor will change to 30 hz xe9dk 32 hz xe12dk for cooling and 21 hz xe9dk 21 hz xe12dk for heating 32
- When the compressor operate at frequency lower than 26 hz xe9dk 28 hz xe12dk for 240 minutes the operation frequency will be increased to 26 hz xe9dk 28 hz xe12dk for two minutes 32
- When the conditions listed in below table occur the compressor stops and restarts after three minutes 32
- Anti freezing control 33
- Cooling overload control 33
- Outdoor air temperature control 33
- Protection control for cooling soft dry operation 33
- A control start condition 34
- Anti dew control is perform if the following conditions is fulfilled during cooling dry operation 34
- Anti dew formation control 34
- B control contents 34
- C cancellation condition 34
- If the above starting condition is not fulfilled 34
- Perform cancellation within 420 minutes after start and return to initial control 34
- When changing the remote control setting temperature or air flow setting during the anti dew control operation 34
- Anti cold draft control 35
- Protection control for heating operation 35
- Intake air temperature control 36
- Outdoor air temperature control 36
- Overload protection control 37
- Preliminary operation control 37
- Deice control 38
- 1 c and comp is on 39
- 2nd deice and onward shall follow above conditions 39
- 3 c for 3 minutes and comp is on 39
- D continuously outdoor heat exchanger temperature 3 c for 40 minutes and outdoor heat exchanger temperature 11 c for 3 minutes and outdoor air temperature 3 c and comp is on 39
- Deice operation judgement condition 39
- Explaination of operation 39
- However the first deice will start only after minimum of 60 minutes in operation 39
- When any of below a b c d condition is satisfied deice signal is produced 39
- Oxygen enrich operation 40
- Oxygen enrichment control 1 40
- Purpose 40
- Oxygen enrich control 2 41
- Base on outdoor air temp comp top temp vacuum pump ambient temp is projected to prevent vacuum pump temp rise 44
- Detail explanation for specification 44
- During low outdoor temp stagnant water in tube may freeze up if on off operation is implemented 44
- If outdoor temp sensor abnormal open or short circuit temperature reading become below 10 c or above 40 c where the 44
- Life span counter measure 44
- Outdoor air temp update renew every 30 min during soft dry mode instant renewal for other mode 44
- Supply level will become 0 operation stop 44
- To prevent ice formation in connecting tube during low outdoor air temperature continuous running protection control is implemented 44
- Vacuum pump continuous running control 44
- A voltage memory 47
- As counter action at low voltage where starting torque reduce low voltage detection is done where the 2 way valve opening time is increased 47
- B action 47
- Blow out residual water in the tube 47
- E oxygen enrich stop control 47
- Judgement is done every time power relay is on 47
- Low voltage operation 47
- Masking stopping sound of vacuum pump 47
- Oxygen enrich start control 2 way valve open duration eobens01 02 is increased by adding eobens03 47
- Oxygen enrich start control outdoor air temperature eobent01 02 is shifted by adding eobent03 and 2 way valve start control activation range is enlarge 47
- Control outline 48
- Detail explaination for specification 48
- During vacuum pump delay on within mopmps07 second in the start control 48
- Exceptional condition 48
- F oxygen enrich freeze up prevention control 48
- Freeze up countermeasure 2 way valve 48
- In order to blow out residual moisture in tube during stop operation flow velocity up low humid air intake stop delaying time change as the amount of dew formed depend on outdoor air temperature 48
- In order to blow out water from tube 2 way valve is open before vacuum pump stop during stop operation at this condition air flow increase 4 5 times where indoor 48
- Only vacuum pump restart control of protection control is operating 48
- Power relay delay stop time is 5 min during stop operation therefore maximum delay stop time is 270s 48
- Supply sound will increase but not noticeable at normal operation 48
- To avoid water in tube from freeze up during low outdoor temperature 48
- B control content 50
- C control cancellation condition 50
- Detail explanation for specification 50
- Either i or ii is true timer reset 2 way valve on off operation end 50
- Ii od air temp status 1 a b 50
- Ii od air temp status shift from 1 50
- Note 2 way valve control for freeze up prevention at start condition ii include oxygen enrich start control 50
- Supply level 0 50
- Supply level shift to 0 50
- Way valve is on periodically as shown below 50
- Caution 52
- Installation precautions installation precautions 52
- Operating instructions 52
- Operation operation precautions precautions 52
- Safety precautions 52
- Thank you for purchasing panasonic air conditioner 52
- Warning 52
- Air inlet 53
- Air intake 53
- Air outlet 53
- Airflow direction adjustment 53
- Airflow direction louver air filter 53
- Auto off on button 53
- Decorative panel 53
- Discharged air 53
- Fan speed selection 53
- Front panel 53
- I about 53
- Indicators 53
- Indoor unit ndoor unit 53
- Ion operation 53
- Ionizer 53
- Lcd display 53
- Memory reset clock setting 53
- Off on 53
- Operation mode quiet operation 53
- Outdoor outdoor unit unit 53
- Oxygen operation 53
- Product overview 53
- Receiver 53
- Remote control remote control 53
- Super alleru buster filter 53
- Temperature setting 53
- Timer setting 53
- Transmitter 53
- Auto heat cool dry fan auto heat cool dry fan 54
- Button again to stop the operation 54
- G oxygen quiet and ion operations could be activated in all operation modes 54
- G press 54
- How to operate 54
- Select the desired operation 54
- Set the temperature 54
- Start the operation 54
- Adjust the vertical or horizontal airfl ow direction louver 55
- Air swing air swing 55
- Enables ion operation 55
- Enables oxygen operation 55
- Enables quiet operation 55
- Fan speed fan speed 55
- G oxygen quiet and ion operations could be cancelled by pressing the respective button again 55
- How to operate 55
- Ion ion 55
- Oxygen oxygen 55
- Oxygen oxygen quiet quiet ion fan speed ion fan speed 55
- Quiet quiet 55
- Select fan speed 55
- Cancel cancel 56
- Cancel the selected timer 56
- Confi rm the setting 56
- G ensure the clock on the remote control has been set correctly 56
- G to cancel either the on or off timer press 56
- G you could use the on and off timers at the same time 56
- How to operate 56
- Select on or off timer 56
- Set the desired time 56
- Then press 56
- Timer timer 56
- Air air filter filter 57
- Care cleaning 57
- Clean with cotton bud 57
- Decorative decorative panel panel 57
- Front panel front panel 57
- Indoor indoor unit unit 57
- Ionizer ionizer 57
- Raise and pull to remove wash and dry 57
- Remove wash and dry 57
- Super alleru super alleru buster buster filter filter 57
- Switch off the power supply switch off the power supply before cleaning before cleaning 57
- Vacuum the super alleru buster fi lter 57
- Vacuum wash and dry 57
- Wipe gently 57
- Carry out test running to confirm that no abnormality occurs after the installation then explain to user the operation care and maintenance as stated in instructions please remind the customer to keep the operating instructions for future reference 58
- Electrical work must be installed by a licensed electrician be sure to use the correct rating of the power plug and main circuit for the model to be installed 58
- Installation instructions 58
- Read the following safety precautions carefully before installation 58
- Safety precautions 58
- The caution items stated here must be followed because these important contents are related to safety the meaning of each indication used is as below incorrect installation due to ignoring of the instruction will cause harm or damage and the seriousness is classified by the following indications 58
- The items to be followed are classified by the symbols 58
- How to fix installation plate 61
- Indoor unit 61
- Indoor unit installation 61
- Select the best location refer to select the best location section 61
- To drill a hole in the wall and install a sleeve of piping 61
- Connect the cable to the indoor unit 63
- Connecting the piping 65
- Install the outdoor unit 65
- Outdoor unit 65
- Select the best location refer to select the best location section 65
- Evacuation of the equipment for europe oceania destination 66
- Connect the cable to the outdoor unit 67
- Pipe insulation 67
- Oxygen tube connection 68
- A chemical characteristics the chemical characteristics of r410a are similar to those of r22 in that both are chemically stable non flammable refrigerants with low toxicity however just like r22 the specific gravity of r410a gas is heavier than that of air because of this it can cause an oxygen deficiency if it leaks into a closed room since it collects in the lower area of the room it also generates toxic gas when it is directly exposed to a flame so it must be used in a well ventilated environment where it will not collect 69
- About r410a refrigerant 69
- B compositional change pseudo azeotropic characteristics r410a is a pseudo azeotropic mixture comprising the two components r32 and r125 multi component refrigerants with these chemical characteristics exhibit little compositional change even from phase changes due to vaporization or condensation which means that there is little change in the circulating refrigerant composition even when the refrigerant leaks from the gaseous section of the piping accordingly r410a can be handled in almost the same manner as the single component refrigerant r22 however when charging because there is a slight change in composition between the gas phase and the liquid phase inside a cylinder or other container charging should basically begin with the liquid side 69
- C pressure characteristics as seen in table 2 the gas pressure of r410a is approximately 1 times as high as that of r22 at the same refrigerant temperature which means that special r410a tools and materials with high pressure specifications must be used for all refrigerant piping work and servicing 69
- Converting air conditioners to r410a since it was declared in1974 that chlorofluorocarbons cfc hydro chlorofluorocarbons hcfc and other substances pose a destructive danger to the ozone layer in the earth s upper stratosphere 20 to 40 km above the earth measures have been taken around the world to prevent this destruction the r22 refrigerant which has conventionally been used in acs is an hcfc refrigerant and therefore possesses this ozone destroying potential international regulations the montreal protocol on ozone damaging substances and the domestic laws of various countries call for the early substitution of r22 by a refrigerant which will not harm the ozone layer 69
- In acs the hfc refrigerant which has become the mainstream alternative is called r410a compared with r22 the pressure of r410a is approximately 1 times as high at the same refrigerant temperature but the energy efficiency is about the same consisting of hydrogen h fluorine f and carbon c r410a is an hfc refrigerant another typical hfc refrigerant is r407c while the energy efficiency of r407c is somewhat inferior to that of r410a it offers the advantage of having pressure characteristics which are about the same as those of r22 and is used mainly in packaged acs 69
- Installation and servicing air conditioner using r410a 69
- Outline 69
- The characteristics of hfc r410a refrigerants 69
- 1 always replace the dryer of the outdoor unit at the same time the replacement dryer is wrapped in a vacuum pack replace it last among the refrigerating cycle parts start brazing as soon as you have opened the vacuum pack and begin the vacuuming operation within 2 hours 70
- 1 you can use the conventional r22 flaring tool if you need to buy a new tool buy the r410a type 70
- 2 use when it is necessary to detect small gas leaks 70
- After finishing the installation check to make sure there is no refrigerant gas leaking 70
- Cause the gas pressure of r410a is approximately 1 times as high as that of r22 a mistake in installation or servicing could result in a major accident it is essential that you use r410a tools and materials and that you observe the following precautions to ensure safety 70
- D r410a refrigerating machine oil conventionally mineral oil or a synthetic oil such as alkylbenzene has been used for r22 refrigerating machine oil because of the poor compatibility between r410a and conventional oils like mineral oil however there is a tendency for the refrigerating machine oil to collect in the refrigerating cycle for this reason polyester and other synthetic oils which have a high compatibility with r410a are used as refrigerating machine oil because of the high hygroscopic property of synthetic oil more care must be taken in its handling than was necessary with conventional refrigerating machine oils also these synthetic oils will degrade if mixed with mineral oil or alkylbenzene causing clogging in capillary tubes or compressor malfunction do not mix them under any circumstances 70
- Do not perform any alterations on the ac unit under any circumstances have all repair work done by a specialist incorrect repairs can result in a water leakage electric shock fire etc 70
- Do not use any refrigerant other than r410a in acs that have been used with r410a 70
- For other installation work you should have the usual tools such as screwdrivers a metal cutting saw an electrical drill a hole core drill 65 or 70 dia a tape measure a level a thermometer a clamp meter an insulation tester a voltmeter etc 70
- If any refrigerant gas leaks while you are working ventilate the room toxic gas may be generated if refrigerant gas is exposed to a direct flame 70
- In order to prevent an r410a ac from mistakenly being charged with any other refrigerant the diameter of the 3 way valve service port on the outdoor unit has been changed also to increase its ability to withstand pressure the opposing dimensions have been changed for the refrigerant pipe flaring size and flare nut accordingly when installing or servicing refrigerant piping you must have both the r410a and ordinary tools listed below 70
- Necessary tools 70
- Safety measures when installing servicing refrigerant piping 70
- Tools for installing servicing refrigerant piping 70
- When installing or transferring an ac do not allow any air or substance other than r410a to mix into the refrigeration cycle if it does the pressure in the refrigeration cycle can become abnormally high possibly causing an explosion and or injury 70
- When installing or transferring an ac follow the instructions in the installation instructions carefully incorrect installation can result in an abnormal refrigeration cycle or water leakage electric shock fire etc 70
- Because the pressure is higher for the r410a type the conventional type cannot be used 71
- Copper tube gauge for clearance adjustment used when flaring with the conventional flaring tool clutch type 71
- Flaring tool clutch type 71
- In the r410a flaring tool the receiving hole for the clamp bar is enlarged so the clearance from the clamp bar can be set to 0 0 mm and the spring inside the tool is strengthened to increase the strength of the pipe expanding torque this flaring tools can also be used with r22 piping so we recommend that you select it if you are buying a new flaring tool 71
- Manifold gauge 71
- R410a tools 71
- The shape of the manifold ports has been changed to prevent the possibility of mistakenly charging with another type of refrigerant 71
- This gauge makes it easy to set the clearance for the copper tube to 1 1 mm from the clamp bar of the flaring tool 71
- Torque wrenches 71
- R410a tools which are usable for r22 models 73
- Piping materials 74
- Processing and connecting piping materials 74
- Refrigerant piping work 74
- A check to make sure there is no scratches dust etc on the flare and union 75
- A sheathed copper pipes and copper element pipes when using these pipes check to make sure that they are the stipulated thickness for flare nuts be sure to used the same nut that is used on the ac unit 75
- B align the flared surface with the axial center of the union 75
- Because the gas pressure of r410a is approximately 1 times as high as that of r22 copper pipes with the thickness shown in table 10 and with minimal impurities must be used care must also be taken during storage to ensure that pipes are not crushed deformed or scratched and that no dust moisture or other substance enters the pipe interior when storing sheathed copper pipes or plain copper pipes seal the openings by pinching or taping them securely 75
- C use a torque wrench and tighten to the specified torque the tightening torque for r410a is the same as the conventional torque value for r22 be careful because if the torque is too weak it may lead to a gas leak if it is too strong it may split the flare nut or make it impossible to remove the flare nut 75
- Makings and management 75
- Procedure and precautions for flare connection 75
- Storing and managing piping materials 75
- Types of piping and their storage the following is a general classification of the refrigerant pipe materials used for acs 75
- Inspecting gas leaks with a vacuum pump for new installations using new refrigerant piping 76
- Installation transferring servicing 76
- Ac units replacement using existing refrigerant piping 77
- Recharging refrigerant during servicing 77
- Refrigerant compatibility using r410a refrigerant in r22 acs and vice versa 77
- Transferring using new refrigerant piping 77
- Brazing 79
- Servicing tips 79
- A cooling 80
- B heating 80
- Caution 80
- During troubleshooting and servicing rated compressor operating frequency must be obtained in order to check the specification and technical data below are the methods used to obtain rated compressor operating specification 80
- Press the auto button continuously for 8 seconds or less than 11 seconds the air conditioner starts operation at heating rated frequency beep beep will be heard at the 8th second 80
- Rated frequency operation 80
- Servicing information 80
- Troubleshooting 80
- Breakdown self diagnosis function 82
- Button once next error code will be displayed press v button once previous error code will be displayed 82
- By pressing the tmer 82
- Carry on the measurements of pressure electric current and temperature fifteen minutes after an operation is started 82
- If check button is press again or without any operation for 30 seconds the diagnosis mode will turn off 82
- If error code displayed matches the error code saved in unit memory abnormality detected four beep sounds will be heard and power led will light on otherwise one beep sound is heard 82
- Once abnormality detected during operation the unit will immediately stop its operation timer led is blinking and maximum of three error codes abnormality will be saved in memory the abnormality of the operation can be identified through the below breakdown diagnosis method 82
- Press check button at remote controller continuously for more than five seconds to turn on the diagnosis mode h11 will be displayed at remote controller 82
- Relationship between the condition of the air conditioner and pressure and electric current 82
- Although operation forced to stop when abnormality detected emergency operation is possible for certain errors refer to error codes table by using remote controller or auto switch at indoor unit however the remote controller signal receiving sound is changed from one beep to four beep sounds 83
- Error codes table 83
- The memory data of error code is erased when the power supply is cut off or press the auto switch until beep sound heard following by pressing the reset button at remote controller 83
- Remote control 84
- Disassembly of parts 85
- Indoor control board removal procedures 85
- Remove the front grille 85
- Remove the indoor control board 85
- Indoor electronic controller removal procedures 86
- Remove main electronic controller 86
- Remove power electronic controller 86
- Cross flow fan and indoor fan motor removal procedures 87
- Remove cross flow fan 87
- Remove the fan motor 87
- Outdoor electronic controller removal procedures 88
- Remove the outdoor electronic controller 88
- Remove the top panel and front panel 88
- Cs xe9dke cs xe12dke 92
- Exploded view indoor unit 92
- All parts are supplied from phaam malaysia vendor code 061 93
- Cs xe9dke cs xe12dke 93
- O marked parts are recommended to be kept in stock 93
- Replacement parts list indoor unit 93
- Cu xe9dke cu xe12dke 94
- Exploded view outdoor unit 94
- All parts are supplied from phaam malaysia vendor code 061 95
- Cu xe9dke cu xe12dke 95
- O marked parts are recommended to be kept in stock 95
- Replacement parts list outdoor unit 95
- 10 9 8 96
- 5 4 3 2 1 96
- Cs xe9 d k cs xe12 d k 96
- Electronic circuit diagram 96
- R42 180 96
- R45 270 r46 220 96
- R51 180 r49 270 96
- Schematic diagram 1 3 96
- Cs xe9dke cu xe9dke cs xe12dke cu xe12dke 97
- Receiver 97
- Schematic diagram 2 3 97
- Cs xe9dke cu xe9dke cs xe12dke cu xe12dke 98
- Electronic control unit 98
- Schematic diagram 3 3 98
- Cs xe9dke cu xe9dke cs xe12dke cu xe12dke 99
- Cu xe9 d k cu xe12 d k 99
- Schematic diagram 1 3 99
- A52pst600dr ic 203 100
- Ani0 avdd vdd vss p37 p36 p35 p34 p33 p32 100
- Ani2 ani1 100
- Ani4 ani3 100
- Ani6 ani5 100
- Avrff avss ani7 100
- C11 0 1 100
- C113 100 25v 100
- C201 0 1 100
- C202 0 1 100
- C203 0 47 25v 100
- C204 0 1 100
- C211 0 1 100
- C213 0 1 100
- C53 0 2 630v 100
- C61 470 25v 100
- C62 0 1 100
- C63 0 1 100
- C67 470 25v 100
- C69 0 1 100
- C70 100 16v 100
- C72 470 25v 100
- Cs xe9dke cu xe9dke cs xe12dke cu xe12dke 100
- D11 era22 04 100
- D202 r8500v 40 100
- D9 era2204 04 100
- Erb83 006 100
- Ic vpp p90 100
- Ic201 a52d4956g131 100
- Intp2 intp1 100
- L1 jumper 100
- Njm78m05f ic1 100
- Njm78m15f ic2 100
- Nmi intp0 100
- P16 t06 rxd txd si 100
- P41 p42 p43 100
- P44 p45 100
- P46 p47 100
- P50 p51 p52 p53 100
- P55 p56 p57 p60 p61 100
- P62 p63 100
- P65 p64 100
- P91 p92 p93 p94 100
- P95 p40 100
- R101 10 1w 100
- R102 10 1w 100
- R103 10 1w 100
- R126 4 k 1 4w 100
- R201 3k 100
- R202 100k 100
- R203 150k 100
- R209 10k 100
- R215 10k 100
- R216 10k 100
- R218 10k 100
- R227 10k 100
- R228 10k 100
- R229 10k 100
- R240 1k 100
- R241 1k 100
- R71 r72 100
- Rtp07 rtp06 rtp05 rtp04 rtp03 rtp02 100
- Schematic diagram 2 3 100
- T01 t00 p67 p66 100
- Vdd x2 100
- Vss p07 intp5 intp4 intp3 100
- Vss p54 100
- Wc r b 100
- Cs xe9dke cu xe9dke cs xe12dke cu xe12dke 101
- Schematic diagram 3 3 101
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