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Сварочный Аппарат
BRS-1000
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Bort BRS-1000 [8/30] Description of process

the working conditions and the work to be performed.

Use of the power tool for operations dierent from

those intended could result in a hazardous situation.

Service

Have your power tool serviced by a qualied repair person

using only identical replacement parts. This will ensure

that the safety of the power tool is maintained.

SPECIFIC SAFETY WARNINGS

• Since the heating element reaches working tempera-

tures of up to 300°C, do not touch the heating element

or steel components between the heating element and

the plastic handle, once the unit has been plugged in.

Also, do not touch the welded seam on the plastic pipe

or any part of the pipe near welded seam on the plastic

pipe or any part of the pipe near the seam during and

after welding. After the unit has been unplugged, it will

take a certain time to cool down. Do not accelerate the

cooling process by immersing the unit in liquid, other-

wise it will be damaged.

• When setting the unit aside when hot, take care to

ensure that the heating element does not come into

contact with combustible material.

• Place the unit down only on its supporting stand, in the

bench support or on a re-retardant base.

• Heating spigots and heating sockets shall only be

changed when cold.

PREPARATIONS FOR USE

Electrical connection

WARNING

The sleeve welding unit must be connected to a socket

with protective earthing (earth conductor). Note the

mains voltage! Before connecting the unit, check to

ensure that the voltage given on the rating plate corre-

sponds to the mains voltage.

CAUTION

When the unit is hot, hold it only by the handle (3). Do not

touch the heating element (4), the welding tools (5) or the

metal parts between the handle (3) and heating element

(4), otherwise a burn injury may result.

Selection of welding tools

Select welding tools (5), heating spigot and heating sock-

et, according to the pipe size. The tools are mounted on

the heating element (4) with the allen key supplied. Two

welding tools can be mounted on the heating element at

the same time.

Preheating of the sleeve welding unit

As soon as the connecting lead is connected to the mains,

the welding unit begins to heat up. The green power-on

indicator lamp (6) and the red temperature indicator

lamp (7) light up. The unit requires about 10 min. to heat

up. Once the required temperature is reached, the built-

in thermostat cuts o the power supply to the heating

element. The red temperature control lamp turns o.

Whenever the red temperature control lamp is lit, the no

welding should be carried out.

Selecting the correct welding temperature

The welder heating element is preadjusted to the average

welding temperature for PP pipes (260°C). Depending on

the pipe material and gauge of the pipe walls, it may be

necessary to adjust this temperature. In this case, observe

the manufacturer’s information on the pipes or mouldings

without fail. In addition, the temperature of the welding

tools (spigot and socket) should be checked with an elec-

tric surface thermometer. If necessary, the temperature

can be adjusted by turning the temperature adjusting

screw (8). In this case, it should be remembered that the

heating element must not be used until 10 minutes after

the preset temperature has been reached.

OPERATION (g.3)

(1) Preparations

(2) Heating element

(3) Sleeve

(4) Heating spigot

(5) Heating socket

(6) Pipe

(7) Heating

(8) Completed joint

Description of process

In welding with the sleeve welder, the pipe and sleeve are

welded together overlapping. The end of the pipe and

moulded sleeve are heated to welding temperature by

means of the welding tool (spigot and socket), then weld-

ed together. The end of the pipe and tting are matched

to the welding spigot and socket respectively in such a

way that a build-up of pressure takes place in the joint

when the two components are mated (Fig. 3).

Preparations for welding

Take care to observe the information issued by the manu-

facturer of the pipes or mouldings. The end of the pipe must

be cut o square and at, either with a pipe cutter or pipe

shears. In addition, the end of the pipe should be chamfered

to facilitate insertion into the socket. This process should be

performed with the pipe chamfering unit. Immediately be-

fore welding, the end of the pipe and interior of the sleeve

and, if necessary, the heating spigot and socket should be

cleaned with non-adherent paper or a non-fraying cloth

and spirit or industrial alcohol. In particular, no remnants of

plastic must be left adhering to the coating on the heating

spigot or socket. When cleaning the welding tools, take

care to ensure without fail that their anti-adhesive coating

is not damaged by tools. The welding surfaces must not be

touched again before welding takes place.

Welding process stages

Heating-up

For the heating-up process, the pipe and moulding are

pushed axially onto the welding tools in a continuous

movement until they reach the stop or the marking on the

tools. During the heating process, heat penetrates into the

joint faces and brings them up to welding temperature.

Bort BRS-1000 [8/30] Description of process

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