![BMW R850C (1999) Инструкция по эксплуатации онлайн [16/288] 114453](/img/pdf.png)
BMW R850C (1999) Инструкция по эксплуатации онлайн [16/288] 114453
![BMW R850C (1999) Инструкция по эксплуатации онлайн [16/288] 114453](/views2/1121022/page16/bg10.png)
00.8
46 Frame
Frame to engine
M12 pin 82
M10 screw 58
Rear frame
to engine 41
to gearbox 71
Side (prop) stand pivot mount to engine 21
Side (prop) stand to pivot mount
42 (clean thread + Loctite 243)
Footrest assembly to engine
M12 screw 71
M8 screw 21
Pillion footrest holder to rear frame 21
Pillion seat mount 21
Mudguard to slider tube bridge 8
51 Equipment
Mirrors 15
Ignition/steering lock to fork bridge 15 (shear bolt)
61 General electrical equipment
Horn to holder 13
Ground (earth) strap to engine block 10
63 Lights
Headlight to holder 15
Model R 850/1200 C
Connection Nm
Содержание
- Repair manual 1
- Introduction 3
- Bmw ag motorcycle division maintenance schedule r 1100 s r 850 1200 c r 1150 gs 5
- Maintenance schedule 5
- Bmw ag motorcycle division pre delivery check r 1100 s r 850 1200 c r 1150 gs 6
- Pre delivery check 6
- Contents 7
- Changing engine oil renew oil filter element 9
- Changing oil in gearbox 9
- Changing oil in rear wheel drive cleaning inductive signal transmitter at rear wheel 9
- Checking battery acid level topping up if necessary cleaning greasing battery posts 9
- Checking brake fluid leve 9
- Checking throttle cable play adjusting if necessary 9
- Contents 9
- Key to maintenance intervals 9
- Maintenance and general instructions 9
- Reading out moditec fault memory 9
- Renewing fuel filter 9
- Renewing intake air cleaner element 9
- Renewing poly v belt 9
- Table of operating fluids 9
- Tightening torques 9
- Bleeding front brake circuit renewing brake flui 10
- Bleeding rear brake circuit renewing brake flui 10
- Check synchronising 10
- Checking adjusting valve operating clearances 10
- Checking brake disc wea 10
- Checking brake pads and discs for wear renewin 10
- Checking clutch operating fluid level 10
- Checking front brake pad wea 10
- Checking function of side prop stand contact switch 10
- Checking rear brake pad wea 10
- Checking rear wheel bearing play by tilting wheel 10
- Checking renewing spark plugs 10
- Checking swinging arm bearings adjusting if necessar 10
- Checking tightness of rear wheel studs 10
- Contents 10
- Final inspection with road safety and functional check 10
- Greasing the side prop stand pivot 10
- Renewing brake fluid and bleeding brake system 10
- Renewing brake pads front brak 10
- Renewing brake padsrear brak 10
- Tightening cylinder heads 10
- Tightening torques 11
- Table of operating fluids 17
- Checking throttle cable play adjusting if necessa 19
- Checking throttle cable play adjusting if necessary 19
- Inspections i and iii 19
- Inspections i ii iii and iv 19
- Key to maintenance intervals 19
- Reading out moditec fault memory 19
- Changing engine oil renew oil filter element 20
- Inspections i ii iii and iv 20
- Changing oil in gearbox 21
- Changing oil in rear wheel drive cleaning inducti 21
- Changing oil in rear wheel drive cleaning inductive signal transmitter at rear wheel 21
- Every 40 000 km 24 000 miles or at least every 2 21
- Inspections i iii and iv 21
- Inspections iii and iv 21
- Or at least every 2 years 21
- In normal operating conditions every 40 000 km 24 22
- Inspection iii 22
- Renewing fuel filter 22
- Checking battery acid level topping up if necessar 24
- Checking battery acid level topping up if necessary cleaning greasing battery posts 24
- In very dirty and dusty operating conditions rene 24
- Inspection iii 24
- Inspections iii and iv 24
- Renewing intake air cleaner element 24
- Every 60 000 km 36 000 miles 25
- Inspection iii 25
- Poly v belt adjusting procedure 25
- Renewing poly v belt 25
- Checking brake fluid level 26
- Checking brake system for correct operation and freedom from leaks repairing renewing if necessary 26
- Front brake 26
- Rear brake 26
- Checking brake disc wear 27
- Checking brake pads and discs for wear renewing 27
- Checking front brake pad wear 27
- Checking rear brake pad wear 27
- Inspections ii and iii 27
- Renewing brake pads front brake 28
- Renewing brake pads rear brake 28
- Abs inspection ii and iii 29
- Bleeding front brake circuit renewing brake fluid 29
- Inspection iv 29
- Renew the brake fluid annually 29
- Renewing brake fluid and bleeding brake system 29
- Additionally with abs 30
- Bleeding rear brake circuit renewing brake fluid 31
- Additionally with abs 32
- Checking clutch operating fluid level 32
- Inspections i ii and iii 32
- Checking function of side prop stand contact swi 33
- Checking function of side prop stand contact switch 33
- Checking rear wheel bearing play by tilting wheel 33
- Checking swinging arm bearings adjusting if neces 33
- Checking swinging arm bearings adjusting if necessary 33
- Checking tightness of rear wheel studs 33
- Greasing the side prop stand pivot 33
- Inspection i 33
- Inspection iii 33
- Inspections i and iii 33
- Inspections i ii and iii 33
- Inspections i ii iii and iv 33
- Checking adjusting valve operating clearances 34
- Inspection i 34
- Inspections i ii and iii 34
- Tightening cylinder heads 34
- Check synchronising 35
- Checking renewing spark plugs 35
- Inspection ii renewing inspection iii 35
- Inspections i ii and iii 35
- Final inspection with road safety and functional c 36
- Final inspection with road safety and functional check 36
- Inspections i ii iii and iv 36
- Road safety check 36
- Roadworthiness check 36
- Assembling piston 37
- Checking pistons and cylinder 37
- Contents 37
- Coolant circuit 37
- Dismantling checking repairing and re assembling cylinder hea 37
- Dismantling engine 37
- Dismantling reassembling valve gear holde 37
- Locking the engine in the tdc positio 37
- Lubricating oil circuit 37
- Removing and installing alternator cover with engine installe 37
- Removing and installing chain tensione 37
- Removing cylinder barre 37
- Removing cylinder hea 37
- Removing cylinder head cove 37
- Removing dismantling pisto 37
- Removing engine 37
- Removing installing conro 37
- Removing valve gear holde 37
- Sectioned drawing of engine 37
- Technical data 37
- Adjusting valve clearance 38
- Assembling engine 38
- Assembling engine bloc 38
- Checking conrod 38
- Contents 38
- Dismantling crankcas 38
- Installing auxiliary shaft driv 38
- Installing auxiliary shaft timing chain 38
- Installing clutch housin 38
- Installing conro 38
- Installing crankshaf 38
- Installing cylinde 38
- Installing cylinder hea 38
- Installing oil pum 38
- Installing pisto 38
- Installing the crankshaft radial sea 38
- Installing timing chain tensioning and slide rail 38
- Measuring big end bearing pla 38
- Measuring main and big end bearing pla 38
- Removing alternator mount cove 38
- Removing and installing oil pick up baske 38
- Removing auxiliary shaft driv 38
- Removing conrod 38
- Removing crankshaft auxiliary shaft and timing chain tensioning and slide rail 38
- Removing oil pum 38
- Removing radial shaft seal on crankshaft with engine installe 38
- Renewing radial shaft seal for rotary breathe 38
- Renewing radial shaft seal in alternator mount cove 38
- Replacing oil level sight glas 38
- Installing alternato 39
- Installing alternator mount cove 39
- Installing engine 39
- Installing left cylinder hea 39
- Installing magnetic gate belt pulle 39
- Installing right cylinder hea 39
- Sectioned drawing of engine 47
- Lubricating oil circuit 48
- Coolant circuit 49
- Removing engine 51
- Dismantling engine 54
- Removing cylinder head cover 55
- Locking the engine in the tdc position 56
- Top dead centre on ignition stroke 56
- Assembly specification for timing chain tensioner 57
- Removing and installing chain tensioner 57
- Removing valve gear holder 58
- Dismantling reassembling valve gear holder 59
- Removing cylinder head 61
- Rs110110 61
- Dismantling checking repairing and re assembling 62
- Dismantling checking repairing and re assembling cylinder head 62
- Removing and installing valves 62
- Removing valve stem seals 62
- Checking and repairing cylinder head 63
- Checking valve guide for wear 63
- Checking valves for wear 63
- Remachining valve seat 63
- Replacing valve guides 64
- Installing valve and valve stem seal 65
- Removing cylinder barrel 66
- Removing dismantling piston 66
- Assembling pistons 67
- Checking pistons and cylinders 67
- Removing installing conrod 68
- Removing alternator mount cover 69
- Removing and installing alternator cover with engi 69
- Removing and installing alternator cover with engine installed 69
- Renewing radial shaft seal for rotary breather 70
- Renewing radial shaft seal in alternator mount cov 70
- Renewing radial shaft seal in alternator mount cover 70
- Removing auxiliary shaft drive 71
- Removing oil pump 72
- Removing radial shaft seal on crankshaft with engi 73
- Removing radial shaft seal on crankshaft with engine installed 73
- Dismantling crankcase 74
- Remove screws on right side 74
- Rs110261 74
- Turn engine on to its side 74
- Remove screws on left side 75
- Remove upper section of crankcase 75
- Rs110260 75
- Turn engine on to its side 75
- Removing crankshaft auxiliary shaft and timing ch 76
- Checking conrods 77
- Removing and installing oil pick up basket 77
- Removing conrods 77
- Replacing oil level sight glass 77
- Measuring main and big end bearing play 78
- Measuring radial bearing play 78
- Installing main bearing 79
- Measuring axial bearing play 79
- Measuring big end bearing play 80
- Assembling engine 81
- Installing conrod 81
- Installing auxiliary shaft timing chains 82
- Installing crankshaft 82
- Installing timing chain tensioning and slide rails 82
- Assembling engine block 83
- Coat clean grease free sealing faces arrow with 3 bond 1209 83
- Secure the timing chain with rubber band 1 to the timing chain tensioning and slide rail 83
- Installing the crankshaft radial seal 85
- Installing clutch housing 86
- Installing oil pump 87
- Installing auxiliary shaft drive 88
- Installing piston 89
- Installing cylinder 90
- Installing cylinder head 91
- Adjusting valve clearances 92
- Adjustment specification 93
- Installing right cylinder head 93
- Adjustment specification 94
- Installing left cylinder head 94
- Installing alternator mount cover 96
- Installing magnetic gate belt pulley 96
- Timing the ignition 97
- Installing alternator 98
- Installing engine 99
- Check ignition coil resistanc 101
- Checking alternato 101
- Checking armature for short to ground earth 101
- Checking starter moto 101
- Checking starter rela 101
- Contents 101
- Dismantling reassembling alternator 101
- Dismantling reassembling starter motor 101
- Engine electrics 101
- Removing and installing alternator 101
- Removing and installing coil and ignition lead 101
- Removing and installing magnetic gate 101
- Removing and installing starter motor 101
- Renewing carbon brushe 101
- Technical data 101
- Timing the ignitio 101
- Check ignition coil resistance 105
- Removing and installing coil and ignition lead 105
- Poly v belt adjusting procedure 106
- Removing and installing alternator 106
- Checking alternator 107
- Checking armature for short to ground earth 107
- Dismantling reassembling alternator 107
- Removing and installing starter motor 108
- Checking starter motor 109
- Checking starter relay 109
- Dismantling reassembling starter motor 109
- Renewing carbon brushes 109
- Removing and installing magnetic gate 110
- Timing the ignition 111
- Contents 113
- Fuel preparation and control 113
- Removing and installing air cleaner 113
- Removing and installing injectors 113
- Removing and installing motronic control unit 113
- Removing and installing throttle positioner 113
- Removing and installing throttle potentiometer 113
- Removing and installing throttle stub pipe 113
- Technical data 113
- Removing and installing air cleaner 117
- Removing and installing throttle potentiometer 117
- Removing and installing throttle stub pipe 117
- Removing and installing injectors 118
- Removing and installing throttle positioner 118
- Removing and installing throttle potentiometer 118
- Removing and installing motronic control unit 119
- Contents 121
- Fuel tank and lines 121
- Removing and installing fuel distributor and pressure regulator 121
- Removing and installing fuel filte 121
- Removing and installing fuel filter fuel pump and fuel level sensor 121
- Removing and installing fuel pump and fuel level senso 121
- Removing and installing fuel tank 121
- Technical data 121
- Removing and installing fuel tank 125
- Removing and installing fuel filter 126
- Removing and installing fuel filter fuel pump and 126
- Removing and installing fuel filter fuel pump and fuel level sensor 126
- Checking fuel pump pressure 127
- Removing and installing fuel distributor and press 127
- Removing and installing fuel distributor and pressure regulator 127
- Removing and installing fuel pump and fuel level s 127
- Removing and installing fuel pump and fuel level sensor 127
- Contents 129
- Exhaust system 129
- Removing and installing exhaust system 129
- Removing and installing front exhaust pipe 129
- Removing and installing silencer muffler 129
- Removing and installing exhaust system 131
- Removing and installing front exhaust pipes 131
- Removing and installing silencer muffler 131
- Clutch 133
- Contents 133
- Filling bleeding clutch line 133
- Installing clutc 133
- Removing and installing clutch 133
- Removing and installing clutch hydraulic line 133
- Removing and installing clutch slave cylinder 133
- Removing clutc 133
- Technical data 133
- Installing clutch 137
- Removing and installing clutch 137
- Removing clutch 137
- Removing and installing clutch hydraulic line 138
- Removing and installing clutch slave cylinder 138
- Filling bleeding clutch line 139
- Assembling gearbox 141
- Assembling gearbox housin 141
- Checking adjusting fully compressed length of gearbox shafts selector dru 141
- Checking endpla 141
- Contents 141
- Dismantling assembling input shaf 141
- Dismantling assembling selector shaf 141
- Dismantling gearbox 141
- Dismantling reassembling output shaf 141
- Gearbox 141
- Installing input output and intermediate shaf 141
- Installing selector dru 141
- Installing selector shaf 141
- Removing and installing gear pedal 141
- Removing gearbox 141
- Removing gearbox housin 141
- Removing gearbox shaft 141
- Removing selector dru 141
- Renewing deep groove ball bearing on intermediate shaf 141
- Renewing the shaft sealing rings in the gearbox housing and gearbox cove 141
- Shimming selector shaf 141
- Technical data 141
- 8 581 00 8 582 145
- Removing and installing gear pedal 145
- Removing gearbox 145
- Renew the input shaft sealing ring at the input en 147
- Renewing output shaft sealing ring 147
- Renewing the shaft sealing rings in the gearbox ho 147
- Renewing the shaft sealing rings in the gearbox housing and gearbox cover 147
- 4 721 23 4 722 148
- Renewing input shaft sealing ring at output side 148
- Renewing sealing ring for selector shaft 148
- Renewing shaft sealing ring for selector drum 148
- Dismantling gearbox 149
- Removing gearbox housing 149
- Dismantling assembling selector shaft 150
- Removing selector drum 150
- Removing gearbox shafts 151
- Renewing deep groove ball bearing on intermediate 151
- Renewing deep groove ball bearing on intermediate shaft 151
- Dismantling assembling input shaft 152
- Dismantling input shaft 152
- Assembling input shaft 153
- Dismantling reassembling output shaft 154
- Stripping down output shaft 154
- 18 16 15 155
- Assembling output shaft 155
- Nd gear 155
- Rd gear 155
- St gear 155
- Th gear 155
- Checking endplay 156
- Checking adjusting fully compressed length of gear 157
- Checking adjusting fully compressed length of gearbox shafts and selector drum 157
- Checking adjusting fully compressed length of inte 157
- Checking adjusting fully compressed length of outp 158
- Checking adjusting fully compressed length of inpu 159
- Checking adjusting fully compressed length of sele 160
- Shimming selector shaft 161
- Assembling gearbox 162
- Installing input output and intermediate shaft 162
- Installing selector drum 163
- Installing selector shaft 163
- Assembling gearbox housing 164
- Assembling telescopic for 167
- Checking friction at ball joint ball thrust bearin 167
- Contents 167
- Dismantling reassembling leading link 167
- Dismantling reassembling telescopic fork 167
- Dismantling telescopic for 167
- Front fork 167
- Measuring telescopic fork 167
- Removing and installing front suspension strut 167
- Removing and installing leading link 167
- Removing and installing slider tube bridg 167
- Removing and installing telescopic for 167
- Removing and installing telescopic fork 167
- Technical data 167
- Removing and installing fork bridge 171
- Removing and installing telescopic fork 171
- Removing and installing pot type joints 172
- Removing and installing ball thrust bearing 173
- Checking friction at ball joint ball thrust bearin 174
- Checking friction at ball joint ball thrust bearing 174
- Removing and installing ball joint 174
- Removing and installing slider tube bridge 174
- Assembly specification for telescopic fork 175
- Assembling telescopic fork 176
- Dismantling reassembling telescopic fork 176
- Dismantling telescopic fork 176
- Check slider tube bridge 177
- Checking runout of fixed tube 177
- Measuring telescopic fork 177
- Dismantling reassembling leading link 178
- Removing and installing front suspension strut 178
- Removing and installing leading link 178
- Contents 179
- Removing and installing handlebar 179
- Removing and installing left handlebar fitting 179
- Removing and installing right handlebar fitting 179
- Removing installing throttle cable 179
- Steering 179
- Technical data 179
- Removing and installing left handlebar fitting 183
- Removing and installing right handlebar fitting 184
- Removing and installing handlebar 185
- Removing installing throttle cable 186
- Assembling input bevel pinio 187
- Assembling installing crown whee 187
- Checking adjusting backlas 187
- Checking tooth contact patter 187
- Contents 187
- Disassembling input bevel pinio 187
- Installing drive shaf 187
- Installing housing cove 187
- Installing input bevel pinio 187
- Installing rear swinging ar 187
- Installing rear wheel driv 187
- Installing splined elemen 187
- Rear wheel drive 187
- Removing and dismantling the crown whee 187
- Removing and installing flexible gaite 187
- Removing and installing suspension strut 187
- Removing and installing taper roller bearin 187
- Removing dismantling reassembling and installing rear wheel drive 187
- Removing drive shaf 187
- Removing input bevel pinio 187
- Removing installing rear swinging fork 187
- Removing rear swinging ar 187
- Removing rear wheel driv 187
- Shimming housing cove 187
- Technical data 187
- Removing dismantling reassembling and installing 191
- Removing dismantling reassembling and installing rear wheel drive 191
- Removing input bevel pinion 191
- Removing rear wheel drive 191
- Disassembling input bevel pinion 193
- Installing needle roller bearing for input bevel p 193
- Removing needle roller bearing for input bevel pin 193
- Assembling input bevel pinion 194
- Installing input bevel pinion 195
- Removing and dismantling the crown wheel 196
- Assembling installing crown wheel 197
- Checking adjusting backlash 198
- Checking tooth contact pattern 199
- Installing housing cover 200
- Installing splined element 200
- Shimming housing cover 200
- Removing installing rear swinging fork 201
- Removing rear swinging arm 201
- Checking universal joint for wear 202
- Installing drive shaft 202
- Removing and installing flexible gaiter 202
- Removing and installing taper roller bearing 202
- Removing drive shaft 202
- Installing rear swinging arm 203
- Installing rear wheel drive 204
- Removing and installing suspension strut 205
- Adjusting front abs sensor gap 207
- Adjusting rear abs sensor gap 207
- Assembling front brake calipe 207
- Assembling rear brake calipe 207
- Brakes 207
- Checking and adjusting reliefclearance of piston ro 207
- Checking and adjusting sensor ga 207
- Contents 207
- Dismantling and assembling front brake caliper 207
- Dismantling and assembling rear brake caliper 207
- Dismantling front brake calipe 207
- Dismantling rear brake calipe 207
- Marking sensor whee 207
- Removing and installing abs unit 207
- Removing and installing brake pedal 207
- Removing and installing front abs sensor 207
- Removing and installing front brake caliper 207
- Removing and installing front brake disc 207
- Removing and installing rear abs sensor 207
- Removing and installing rear brake caliper 207
- Removing and installing rear brake master cylinder 207
- Removing installing rear brake disc 207
- Technical data 207
- Contents 208
- Installing the abs rela 208
- Installing the abs relay bas 208
- Installing the abs uni 208
- Removing abs rela 208
- Removing abs relay bas 208
- Removing and installing abs relay and relay base 208
- Removing and installing brake lines 208
- Removing and installing front brake lin 208
- Removing and installing rear brake lin 208
- Removing the abs uni 208
- Removing and installing front brake caliper 211
- Assembling front brake caliper 212
- Dismantling and assembling front brake caliper 212
- Dismantling front brake caliper 212
- Removing and installing rear brake caliper 213
- Assembling rear brake caliper 214
- Dismantling and assembling rear brake caliper 214
- Dismantling rear brake caliper 214
- Removing and installing front brake disc 215
- Removing installing rear brake disc 216
- Removing and installing front abs sensor 217
- Adjusting front abs sensor gap 218
- Checking and adjusting sensor gap 218
- Marking sensor wheel 218
- Removing and installing rear abs sensor 219
- Adjusting rear abs sensor gap 220
- Checking and adjusting sensor gap 220
- Marking sensor wheel 220
- Checking and adjusting relief clearance of piston 221
- Checking and adjusting relief clearance of piston rod 221
- Removing and installing brake pedal 221
- Removing and installing rear brake master cylinder 221
- Removing and installing abs unit 222
- Removing the abs unit 222
- Installing the abs unit 223
- Installing the abs relay 224
- Removing abs relay 224
- Removing abs relay base 224
- Removing and installing abs relay and relay base 224
- Installing the abs relay base 225
- Removing and installing brake lines 226
- Removing and installing front brake line 226
- Removing and installing rear brake line 227
- Centering lateral runou 229
- Centering the wheel rim 229
- Checking front rear wheel rim for runout 229
- Contents 229
- Installing front whee 229
- Removing and installing front wheel 229
- Removing and installing wheel bearing 229
- Removing front whee 229
- Removing installing rear wheel 229
- Removing installing spokes 229
- Static balancing of front wheel rear wheel 229
- Technical data 229
- Wheels and tyres 229
- Installing front wheel 233
- Removing and installing front wheel 233
- Removing front wheel 233
- Removing and installing wheel bearings 234
- 5 512 3 235
- Removing installing rear wheel 236
- Static balancing of front wheel rear wheel 237
- Checking front rear wheel rim for runout 238
- Centering lateral runout 239
- Centering the wheel rim 239
- Removing installing spokes 239
- Checking running gear 241
- Contents 241
- Measuring wheel track offse 241
- Removing and installing front frame 241
- Removing and installing rear frame 241
- Removing and installing rear mudguard 241
- Removing and installing side prop stand 241
- Removing installing footrest supports 241
- Removing installing front mudguard 241
- Technical data 241
- Removing and installing rear mudguard 245
- Removing installing front mudguard 245
- Removing and installing front frame 246
- Removing and installing rear frame 248
- Removing and installing side prop stand 250
- Removing installing footrest supports 250
- Checking running gear 251
- Measuring wheel track offset 251
- Contents 253
- Equipment 253
- Removing and installing ignition light switc 253
- Removing and installing ignition switch steering lock 253
- Removing and installing lock barre 253
- Removing and installing lock barrel for fuel tank filler cap 253
- Drilling out lock barrel 255
- Removing and installing ignition light switch 255
- Removing and installing ignition switch steering l 255
- Removing and installing ignition switch steering lock 255
- Removing and installing lock barrel 255
- Drilling out lock barrel 256
- Removing and installing lock barrel for fuel tank 256
- Removing and installing lock barrel for fuel tank filler cap 256
- Contents 257
- Removing and installing seat 257
- Removing and installing seat 259
- Contents 261
- Frame wiring harness 261
- General electrical equipment 261
- Relay positions central electrical equipment box 261
- Removing and installing central electrical equipment box 261
- Technical data 261
- Wiring harness view from lef 261
- Wiring harness view from righ 261
- Removing and installing central electrical equipme 265
- Removing and installing central electrical equipment box 265
- 6 4 5 7 8 9 10 266
- Connections to fuses 266
- Relay positions central electrical equipment box 266
- Frame wiring harness 267
- Wiring harness view from left 268
- Wiring harness view from right 272
- Contents 277
- Dismantling and assembling instrument cluster 277
- Instruments 277
- Removing and installing instrument cluster 277
- Technical data 277
- Dismantling and assembling instrument cluster 281
- Removing and installing instrument cluster 281
- Adjusting headligh 283
- Contents 283
- Lights 283
- Removing and installing headlight 283
- Technical data 283
- Adjusting headlight 287
- Removing and installing headlight 287
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