Yamaha XS360 (1976-1982) [6/34] Air filters
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Yamaha XS360 (1976-1982) [6/34] Air filters

Yamaha XS360 (1976-1982) [6/34] Air filters

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Yamaha XS360 400 1 Set the petcock to the RES position Disconnect the fuel line from the petcock and the vacuum line from the manifold 2 Remove the gas tank Drain off the fuel 3 Unscrew the petcock securing nut or two phillips screws depending upon the method of fastening and pull off the petcock 4 Clean the filter screen in a solvent Be sure to remove any foreign matter trapped in the screen as this will impede fuel flow If the screen cannot be cleaned or if it is punc tured or otherwise damaged it should be re placed 5 Check the sealing washer and replace it if it is damaged 6 Install the petcock After the tank is refitted check for leaks before operating the Air filter element motorcycle Carburetors Air Filters 1 Remove the side covers 2 Loosen the carburetor clamp Remove the element case holder screw take off the securing band and remove the element case 3 Remove the case screws and separate the case halves removing the filter element 4 Blow out the elements from the inside with compressed air NOTE After several such cleanings the elements should be replaced with new ones The service interval for replacement will depend upon the amount of dirt build up on the elements 5 Refit the elements into their cases and install them Every 2 000 mlles 3 months Change engine oil Clean air filter Check swing arm Lubricate cables Check steering bearing adjustment Lubricate swing arm pivot Check rim run out and spoke tension Check wheel bearings Clean fuel petcock and carburetors Check and adjust ignition timing Check spark plugs Every 4 000 mlles 6 months Change oil filter Clean oil strainer Check compression Check cylinder head bolt torque Check oil pressure Every 10 000 miles Change fork oil Every 12 000 mlles 24 months 1 Although major overhaul of the carbu Flush and refill hydraulic disc brake system Repack wheel and steering head bearings retors requires their removal as a unit the float bowls and jets can be cleaned with the Based on normal usage after initial service and units in place break in are completed 2 Make sure that the petcock is shut off RES position Drain the fuel from the car buretor float bowls by removing the main jet Recommended Lubricants cover bolt from the bottom of the float bowls CAUTION Do not let gasoline spill on a Engine hot engine At ambient temperatures above 5 C 41 F Yamalube 4 cycle oil 3 Remove the four screws which secure SAE 20W 40 service rating SE or SF each float bowl and carefully lower the bowls At ambient temperatures below 15 C 59 F until they are clear of the float mechanism SAE 10W 30 service rating SE or SF Front forks Yamaha fork oil SAE 20W motor oil SAE 10W 30 motor oil Disc brake systems DOT 3 standard brake fluid Control cables Light motor oil Graphite based lubricant Molybdenum disulphide based lubricant Tach speedometer cables throttle twist grip Light duty grease Wheel and steering head bearings Waterproof medium weight bearing grease Grease fittings Waterproof medium weight chassis grease Drive chain Lubricant developed specifically for motorcycle drive chains Carburetor float bowl drain plug Air filter case holder and hose clamp screw Maintenance 4 Unscrew and remove the main and pilot jets These are fitted to the float bowl on 360 models and are on the carburetor bodies on 400 models Blow the jets clear then rein Fuel capacity gal 1 stall Clean any foreign matter out of the float bowls When installing position the bowls Oil capacity qt 1 Routine change carefully to avoid damage to the floats Oil and filter change Tighten the screws gradually and evenly After rebuilding engine Check for fuel leaks before operation Periodic Maintenance Intervals Before each ride Safety items Operation of lights Chain adjustment Control cable adjustment Weekly Engine oil level Tire pressure check when cold Battery electrolyte level Every 200 miles Lubricate chain Separating the air cleaner case 1268 Every 1 000 miles Clean chain Data XS360 XS40O 2 9 11 Ф 2 1 2 0 2 4 2 3 2 7Z2 6 2 1 2 0 2 4 2 3 2 7 2 6 Front forks oz cc 4 4 130 Tire pressure psi Solo front rear Two up or extended high speed front rear 26 28 26 28 28 33 28 33 Battery Voltage Output ah Continuous charging rate amps 12 12 12 1 2 XS400D 2E 2 9 11 XS400E F 2F G SG 3 7 14 XS400D 2E 4 4 130 XS400E F 2F G SG H 4 8 142 XS360C 12 XS360 2D 7 XS360C 1 2 XS360 2D 0 7

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