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Homa Saniboy G 180-26 D [17/36] Start up
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17
• To prevent a freezing of the discharge pipe please
isolate the complete discharge pipe up to the sewer
level.
• Directly above the swing check valve (Saniboy I R,
Saniboy II and Sanimaster have an integrated swing
check valve) mount a gate valve into the discharge
pipe.
• Saniboy I, Saniboy G and Sanimaster G have no in-
tegrated swing check valve. Mount a swing check
valve DN 80 on the top of the discharge flange of the
Saniboy I and a gate valve above it. If you use a DN
80 discharge pipe mount instead of the supplied DN
80 / DN 100 elastic union piece a DN 80 / DN 80
elastic union piece (available as accessory).
Mount a swing check valve and a gate valve on top of
the 90° elbow of the Saniboy G and Sanimaster G
behind.
• For a trouble free operation of the pneumatic level
control it is absolutly necessary that the pressure
hose between tank and control box is installed with-
out loops, bending and constantly rising.
• Cut off the blanked off end of the air vent and con-
nect a DN 70 vent pipe to the tank by means of the
flexible connection supplied. The vent pipe should be
led out into the open air in accordance with local
regulations.
• Mount the supplied pump controller flood protected
on the wall in accordance with local regulations.
• A manual diaphragm pump is available as an acces-
sory. The pump is connected to the 1“ tank port.
The manual diaphragm pump is used for draining the
tank in the event of pump failure. Above the dia-
phragm pump must be fitted with a non-return valve
on the discharge side. To facilitate service of the dia-
phragm pump, it is advisable to fit a 1“ isolating valve
to the tank port. The pipe must conduct over the
sewer level, that means constantly rising over that
niveau and subsequently as a loop directly to the col-
lecting conduit.
8. Start-Up
Never let the pump run dry for a long time of period,
as it will destroy the pump (danger of overheating).
Before starting the disposal unit make sure that all isolat-
ing valves are open and check that the unit runs satisfac-
torily. The drain screw at the swing check valve housing is
used for draining the discharge pipe between swing
check valve and gate valve (only models Saniboy I R,
Saniboy II and Sanimaster).
When the drain screw is tightened, the swing check valve
is forced open, thus allowing the liquid in the discharge to
drain into the tank. During normal operation, the screw
should be loosened completely.
Make sure that the correct phase sequence was proofed
at the 3-ph models (see 6.3.).
Turn the operation switch into the position "Auto".
In combination with the pneumatic level control the pump
starts and stops according to the liquid level in the tank.
9. Maintenance and Repair
In case of a defect of the pump, a repair shall be car-
ried out only by the manufacturer or through an author-
ized workshop. Modifications of the pump must be con-
firmed by the manufacturer. Only HOMA spare parts shall
be used.
In accordance with the product liability law we point
out that we shall not be liable for damages caused by our
product due to unauthorized repair by persons other than
the manufacturer or an authorized workshop or due to the
use of spare parts other than original HOMA parts. The
same product liability limitations are valid for accessories.
Before maintenance or repair disconnect the pump
from the power supply to avoid accidental starting of the
pump!
Before maintenance or repair make sure that all rotat-
ing parts stand still!
Before carrying out maintenance and service, the
pump must be thoroughly flushed with clean water. Rinse
the pump parts in clean water after dismanteling.
At pump types with oil chamber an overpressure can
escape with loosening of the oil chamber control screw.
Screw only when pressure balance took place.
Pumps running under normal operation conditions should
be inspected at least once a year. If the pumped liquid is
very muddy or sandy or if the pump is operating continu-
ously, the pump should be inspected every 1.000 operat-
ing hours.
For long and trouble-free operation of the pump, following
points should be checked regularly:
- Nominal current (A):
Check with amp-meter.
- Pump parts and impeller:
Check for possible wear.
Replace defective parts.
- Ball bearings: Check the shaft for noisy or heavy opera-
tion (turn the shaft by hand). Replace defective ball bear-
ings. A general overhaul of the pump is usally required in
case of defective ball bearings or poor motor function.
This work must be carried out by an authorized
service workshop.
- Cable entry
: Make sure that the cable entry is watertight
and that the cables are not bent sharply and/or pinched.
Additionally at pump types with oil chamber:
- Oil level and oil condition in oil chamber:
Put the pump in horizontal position, so that the screw of
the oil chamber is above (at larger pumps: one of both
screws). Remove the screw and infer a small quantity of
oil. The oil becomes greyish white like milk if it contains
water. This may be the result of defective shaft seal.
In this case leave the condition of the shaft seals by a
HOMA Service to examine.
The oil should be replaced after 3000 operating hours.
Oil type: Shell Tellus C22, degradable HOMA-Atox (avail-
able on request). Used oil is to be disposed accordingly.
Servicing Contract
For a regular expert execution of all necessary mainte-
nance and inspection we recommend the conclusion of a
servicing contract by our HOMA Service. Please contact
our HOMA customer service.
Содержание
- Baureihe series serie 1
- Montage und bedienungsanleitung installation and operation instruction manual montage en bedrijfsinstrukties 1
- Saniboy i saniboy i r saniboy ii sanimaster saniboy g sanimaster g 1
- Inhaltsverzeichnis 3
- Konformitätserklärung 3
- Einsatz und technische beschreibung 4
- Sicherheitshinweise 4
- Elektroanschluss 5
- Garantie 5
- Transport und lagerung 5
- Hinweis für den kundendienst 7
- Montage und installation 8
- Inbetriebnahme 9
- Wartung und reparatur 9
- Für die hebeanlage nr leisten wir entsprechend unseren garantiebedingungen 10
- Garantiebedingungen 10
- Garantieschein 10
- Monate garantie 10
- Störungen ursache abhilfe 10
- Vor jeder wartung pumpe vom stromnetz trennen netzstecker ziehen 10
- Homa vertragskundendienste im bundesgebiet 11
- Contents 12
- Declaration of conformity 12
- Applications and technical description 13
- Safety warnings 13
- Before operation an expert check must secure that the required electrical protection measures exist the connection to ground earthing isolating transformer fault current breaker or fault voltags circuit must correspond to the guidelines set forth by the responsible power plant 14
- Electrical connection 14
- Explosive environments 14
- For each individual installation the explosion classifi cation ex class of the pump must be approved by the localauthorities 14
- For operation of the pumps in explosive environments only models with explosion proof motors ex model must be used 14
- General instructions 14
- Make sure that the electrical pin and socket connec tions are installed flood and moisture safe before start ing operation check the cable and the plug against dam ages 14
- Never use the cable the pump or the pressure com pensation hose to lift lower or transport the unit 14
- Operating conditions maximum liquid temperature 35 c short term up to 60 c density of pumped liquid max 1100 kg 14
- Our warranty only covers pumps which are installed and operated in accordance with these installation and opera tion instructions and accepted codes of good practice and being used for the applications mentioned in these in structions 14
- Ph value of pumped liquid 5 up to 11 operation the motors are designed for continuous op eration s1 with fully submerged motor maximum 15 starts per hour our standard warranty and maintenance regulations refer to intermittent operation for reduced warranty periods and service intervals due to continuous operating conditions please contact our service depart ment 14
- Sanimaster t sanimaster g twin station the controller of sanimaster automatically ensures an even distribution of operating hours on both pumps by changing the starting sequence after each pump stop when the liquid level in the tank reaches the start level one pumps is started if the liquid level rises further the other pump is started as well this pump will run until its stop level is reached the operating pump will stop when the lowest stop level is reached if the liquid level continues to rise when both pumps are operating an alarm is given until the liquid level is low ered below the alarm level 3 technical data 14
- The electrical connection of the pump should be carried out in accordance with local requirements the operating voltage and frequency are marked on the pump and controller nameplates voltage tolerance 6 up to 10 of the voltage stated on the nameplates make sure that the lifting station is suitable for the electricity supply available at the installation site homa disposal units are supplied with a control box controller for single phase pumps also incorporate the operating capacitors required the pump motors have a thermal switch incorporated in the motor windings the thermal switch protects the motor from overheating by cutting off the supply to the pump via the controller the electrical connection must be carried out in accor dance with the marking on the cable to the controller the lifting stations require no additional motor protection connect the units to the mains supply 14
- The end of the pump power supply cable must not be submerged in order to prevent water from penetrating through the cable into the motor 14
- The normal separate motor starter control box of standard as well as of explosion proof pumps must not be installed in explosive enviroments 14
- The unit may be transported and stored in vertical or horizontal position make sure that it cannot roll or fall over for longer periods of storage the unit should be protected against moisture frost or heat 14
- The voltage required in the technical data sheet must correspond to the existing line voltage 14
- Transport and storage 14
- Warranty 14
- Installation 16
- Maintenance and repair 17
- Start up 17
- Before maintenance or repair disconnect the pump from the power supply to avoid accidental starting of the pump 18
- Disposal unit no correspond to our warranty conditions we achieve 18
- Fault finding chart 18
- Months of warranty 18
- Warranty conditions 18
- Warranty receipt 18
- Conformiteitsverklaring 19
- Inhoudsopgave 19
- Inzetbaarheid en technische beschrijving 20
- Veiligheidsvoorschriften 20
- Elektrische aansluiting 21
- Garantie 21
- Transport en opslag 21
- Montage en installatie 23
- In bedrijf stellen 24
- Onderhoud en service 24
- Garantiebepalingen 25
- Garantiebewijs 25
- Homa klantenservice 25
- Maanden garantie 25
- Storingen oorzaken oplossingen 25
- Voor _______________________ nr _______________________ geven wij conform onze bovenstaande garantiebepalingen 25
- Installationsbeispiele installations installatievoorbeelden 26
- Baumaße dimensions afmetingen 27
- Achtung die untenstehende liste enthält teile die nicht in jedem pumpentyp vorhanden sind deshalb bei ersatzteilbestellung bitte immer angeben pumpentyp baujahr siehe typenschild auf der pumpe zeichnungsposition xx genaue positionsnummer bitte aus der ersatzteilzeichnung entnehmen und bei bestell ung angeben siehe unten artikelbezeichnung siehe unten gewünschte stückzahl 29
- Attention the following list contains parts that do not correspond to every pump type for spare part or ders please always give pump type the year of construction see the pump label position number xx take the exact position number from the drawing of the specific pump model see hereafter part description see hereafter required quantity 29
- Ersatzteilliste für sammelbehälter 29
- Ersatzteilliste und zeichnungen 29
- Saniboy g sanimaster g 29
- Saniboy i r saniboy ii sanimaster s sanimaster t 29
- Spare part list and drawings 29
- Spare part list for collecting tank 29
- Let op de onderstaande lijst bevat delen die niet in elk pomtype aanwezig zijn daarom bij onderdelen bestelling altijd vermelden pomptype bouwjaar zie typeplaatje tekeningpositie xx exacte positienummer uit de onder delenlijst vermelden bij bestelling artikelomschrijving gewenste aantal 30
- Onderdelenlijst 30
- Onderdelenlijst en onderdelentekening 30
- Saniboy g sanimaster g 30
- Saniboy i r saniboy ii sanimaster s sanimaster t 30
- Achtung die untenstehende liste enthält teile die nicht in jedem pumpentyp vorhanden sind deshalb bei ersatzteilbestellung bitte immer angeben pumpentyp baujahr siehe typenschild auf der pumpe zeichnungsposition xx genaue positionsnummer bitte aus der ersatzteilzeichnung entnehmen und bei bestellung angeben siehe unten artikelbezeichnung siehe unten gewünschte stückzahl 32
- Attention the following list contains parts that do not correspond to every pump type for spare part or ders please always give pump type the year of construction see the pump label position number xx take the exact position number from the drawing of the specific pump model see hereafter part description see hereafter required quantity 32
- Ersatzteilliste für pumpe 32
- Spare part list for submersible pump 32
- Let op de onderstaande lijst bevat delen die niet in elk pomtype aanwezig zijn daarom bij onderdelen bestelling altijd vermelden pomptype bouwjaar zie typeplaatje tekeningpositie xx exacte positienummer uit de onder delenlijst vermelden bij bestelling artikelomschrijving gewenste aantal 33
- Onderdelenlijst pomp 33
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