Kohler Courage SV810 [71/84] Reassembly
![Kohler Courage SV810 [71/84] Reassembly](/views2/1596903/page71/bg47.png)
71
Reassembly
32 690 01 Rev. H KohlerEngines.com
Install Oil Seal in Oil Pan
Oil Seal Component and Detail
A
B
A 6.5 mm (0.255 in.) B Oil Seal
1. Check to make sure there are no nicks or burrs in
crankshaft bore of oil pan.
2. Apply a light coat of engine oil to outside diameter of
oil seal.
3. Drive oil seal into oil pan using a seal driver. Make
sure oil seal is installed straight and true in bore, to
depth shown.
Install Oil Feed Tubes and Filter Adapter
(Style A Oil Pan Only)
Oil Filter Adapter Components
A
B
A Oil Filter Adapter B O-Ring
1. Lubricate new O-rings with clean oil and install into
groove on ends of oil pump oil feed tube.
2. Install oil feed tube with O-rings. Push in until seated
into outlet of oil pump. Make sure inner O-ring is not
unseated or damaged when installing.
3. Slide oil feed tube through oil pan and into hole for
main bearing. A small amount of grease applied to
outside, forward end of tube will hold tube in position
until adapter is installed.
4. Apply a small amount of grease and install a new
O-ring into groove of adapter for oil fi lter.
5. Position adapter, aligning locating pin with
corresponding recess in oil pan. Install fl at washer
(plastic adapters only) onto adapter nipple, then
insert through adapter, surrounding oil feed tube and
fi nger tighten. Tighten nipple and torque to 33.9 N·m
(300 in. lb.). Do not overtighten.
Install Oil Pan Assembly
Sealant Pattern
Style A
Style B
Fastener Torque Sequence
1
10
8
6
4
2
9
7
5
3
1
10
8
6
4
2
9
7
5
3
Style A
Style B
RTV sealant is used as a gasket between oil pan
and crankcase. Refer to Tools and Aids for a listing of
approved sealants. Always use fresh sealant. Using
outdated sealant can result in leakage.
1. Be sure sealing surfaces have been cleaned and
prepared as described at beginning of Reassembly.
2. Check to make sure there are no nicks or burrs on
sealing surfaces of oil pan or crankcase.
3. Apply a 1.5 mm (1/16 in.) bead of black RTV sealant
to sealing surface of oil pan. See sealant pattern. Oil
pan must be installed within 5 minutes of sealant
being applied for proper sealing to occur.
4. Make sure end of governor cross shaft is lying
against bottom of cylinder inside crankcase.
5. Install oil pan to crankcase. Carefully seat camshaft
with shim and crankshaft into their mating bearings.
Rotate crankshaft to help engage oil pump and
governor gear meshes.
6. Install 10 screws securing oil pan to crankcase.
Torque fasteners in sequence shown to 24.4 N·m
(216 in. lb). On some engines 1 of 10 mounting
screws is plated. Plated screw is typically installed in
hole location 6 as shown.
Содержание
- Service manual 1
- Sv710 sv740 1
- Sv810 sv840 1
- Safety 2
- Maintenance 3
- Maintenance 4
- Specifications 5
- Specifi cations 5
- Specifi cations 6
- Specifi cations 7
- Specifi cations 8
- Specifi cations 9
- Specifi cations 10
- Specifi cations 11
- Specifi cations 12
- Specifi cations 13
- Tools and aids 14
- Tools and aids 15
- Tools and aids 16
- Troubleshooting 17
- Troubleshooting 18
- Troubleshooting 19
- Troubleshooting 20
- Air cleaner intake 21
- Fuel system 22
- Fuel system 23
- Fuel system 24
- Fuel system 25
- Fuel system 26
- Fuel system 27
- Fuel system 28
- Fuel system 29
- Governor system 30
- Lubrication system 31
- Lubrication system 32
- Electrical system 33
- Electrical system 34
- Electrical system 35
- Electrical system 36
- Electrical system 37
- Electrical system 38
- Electrical system 39
- Electrical system 40
- Electrical system 41
- Electrical system 42
- Electrical system 43
- Electrical system 44
- Starter system 45
- Starter system 46
- Starter system 47
- Starter system 48
- Starter system 49
- Starter system 50
- Emission compliant systems 51
- Emission compliant systems 52
- Emission compliant systems 53
- Disassembly inspection and service 54
- Disassembly inspection and service 55
- Disassembly inspection and service 56
- Disassembly inspection and service 57
- Disassembly inspection and service 58
- Disassembly inspection and service 59
- Disassembly inspection and service 60
- Disassembly inspection and service 61
- Disassembly inspection and service 62
- Disassembly inspection and service 63
- Disassembly inspection and service 64
- Disassembly inspection and service 65
- Disassembly inspection and service 66
- Disassembly inspection and service 67
- Reassembly 68
- Reassembly 69
- Reassembly 70
- Reassembly 71
- Reassembly 72
- Reassembly 73
- Reassembly 74
- Reassembly 75
- Reassembly 76
- Reassembly 77
- Reassembly 78
- Reassembly 79
- Reassembly 80
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