Kohler Command PRO EFI propane PCV860 [105/108] Reassembly
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Kohler Command PRO EFI propane PCV860 [105/108] Reassembly

Kohler Command PRO EFI propane PCV860 [105/108] Reassembly
Reassembly
10519 690 02 Rev. C KohlerEngines.com
Install Spark Plugs
1. Check gap using wire feeler gauge. Adjust gap to
0.76 mm (0.030 in.).
2. Install plug into cylinder head.
3. Torque plug to 27 N·m (20 ft. lb.).
Connect Spark Plug Leads
Connect leads to spark plugs. Outer wires are secured
with J-Clips or clamps and inner wires are looped and
clipped to blower housing.
Install Fuse Cover (Optional)
Position fuse cover over fuses. Secure with screws and
nuts. Torque fasteners to 9.9 N·m (88 in. lb.).
Prepare Engine for Operation
NOTE: If ECU, throttle body, or TPS were replaced, an
ECU Reset and TPS Learn is required. Refer to
Electronic Fuel Injection (EFI) System section.
NOTE: If electronic governor and throttle body were
removed or replaced, refer to Governor section
for proper adjustment/assembly.
Engine is now completely reassembled. Before starting
or operating engine, follow proceeding steps.
1. Make sure all hardware is tightened securely.
2. Make sure oil drain plugs, Oil Sentry
™
pressure
switch, and a new oil fi lter are installed.
3. Verify crankcase has been fi lled with correct amount,
weight, and type of oil. Refer to oil recommendations
and procedures in Maintenance, Specifi cations, and
Lubrication System sections.
4. Turn on fuel supply.
Testing Engine
It is recommended engine be operated on a test stand or
bench prior to installation in equipment.
1. Set engine up on a test stand. Install an oil pressure
gauge. Start engine and check to be certain oil
pressure (20 psi or more) is present. Run engine at
idle for 2-3 minutes, then 5-6 minutes more between
idle and midrange.
2. Adjust idle speed screw located on throttle body as
necessary. Standard idle speed setting for EFI
engines is 1500 RPM, but certain applications might
require a diff erent setting.
3. Mechanical Governor: Adjust governed idle and
high speed (RPM) to required settings. Make sure
maximum engine speed does not exceed 3900 RPM
(no load).
4. Electronic Governor: Attach 12 volt jumper wire to
speed control input red wire with yellow tracer.
Engine speed should increase to high. Make sure
maximum engine speed does not exceed 3900 RPM
(no load). If engine speed does not increase, refer to
Governor section for proper troubleshooting and
diagnostics.

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