Kohler Command PRO EFI propane PCV860 [22/108] Troubleshooting
![Kohler Command PRO EFI propane PCV860 [22/108] Troubleshooting](/views2/1597975/page22/bg16.png)
Troubleshooting
22 19 690 02 Rev. CKohlerEngines.com
Engine Loses Power
● Dirty air cleaner element.
● Engine overheated.
● Excessive engine load.
● Restricted exhaust.
● Faulty spark plug(s).
● High crankcase oil level.
● Incorrect governor setting.
● Low battery.
● Low compression.
● Low crankcase oil level.
● Quality of fuel (dirt, water, stale, mixture).
Engine Uses Excessive Amount of Oil
● Loose or improperly torqued fasteners.
● Blown head gasket/overheated.
● Breather reed broken.
● Clogged, broken, or inoperative crankcase breather.
● Crankcase overfi lled.
● Incorrect oil viscosity/type.
● Worn cylinder bore.
● Worn or broken piston rings.
● Worn valve stems/valve guides.
Oil Leaks from Oil Seals, Gaskets
● Breather reed broken.
● Clogged, broken, or inoperative crankcase breather.
● Loose or improperly torqued fasteners.
● Piston blow by, or leaky valves.
● Restricted exhaust.
EXTERNAL ENGINE INSPECTION
NOTE: It is good practice to drain oil at a location away
from workbench. Be sure to allow ample time for
complete drainage.
Before cleaning or disassembling engine, make a
thorough inspection of its external appearance and
condition. This inspection can give clues to what
might be found inside engines (and cause) when it is
disassembled.
● Check for buildup of dirt and debris on crankcase,
cooling fi ns, grass screen, and other external surfaces.
Dirt or debris on these areas can cause overheating.
● Check for obvious fuel and oil leaks, and damaged
components. Excessive oil leakage can indicate a
clogged or inoperative breather, worn or damaged
seals or gaskets, or loose fasteners.
● Check air cleaner cover and base for damage or
indications of improper fi t and seal.
● Check air cleaner element. Look for holes, tears,
cracked or damaged sealing surfaces, or other
damage that could allow unfi ltered air into engine. A
dirty or clogged element could indicate insuffi cient or
improper maintenance.
● Check carburetor throat for dirt. Dirt in throat is further
indication that air cleaner was not functioning properly.
● Check if oil level is within operating range on dipstick.
If it is above, sniff for gasoline odor.
● Check condition of oil. Drain oil into a container; it
should fl ow freely. Check for metal chips and other
foreign particles.
Sludge is a natural by-product of combustion; a small
accumulation is normal. Excessive sludge formation
could indicate over rich fuel settings, weak ignition,
overextended oil change interval or wrong weight or
type of oil was used.
CLEANING ENGINE
WARNING
Cleaning Solvents can cause severe injury or
death.
Use only in well ventilated areas away from
ignition sources.
Carburetor cleaners and solvents are extremely
fl ammable. Follow cleaner manufacturer’s warnings
and instructions on its proper and safe use. Never use
gasoline as a cleaning agent.
After inspecting external condition of engine, clean
engine thoroughly before disassembly. Clean individual
components as engine is disassembled. Only clean
parts can be accurately inspected and gauged for wear
or damage. There are many commercially available
cleaners that will quickly remove grease, oil, and grime
from engine parts. When such a cleaner is used, follow
manufacturer’s instructions and safety precautions
carefully.
Make sure all traces of cleaner are removed before
engine is reassembled and placed into operation. Even
small amounts of these cleaners can quickly break down
lubricating properties of engine oil.
Содержание
- Pcv850 pcv860 service manual 1
- Safety 2
- Maintenance 3
- Maintenance 4
- Specifications 5
- Specifi cations 5
- Specifi cations 6
- Specifi cations 7
- Specifi cations 8
- Specifi cations 9
- Specifi cations 10
- Specifi cations 11
- Specifi cations 12
- Specifi cations 13
- Specifi cations 14
- Specifi cations 15
- Specifi cations 16
- Specifi cations 17
- Tools and aids 18
- Tools and aids 19
- Tools and aids 20
- Troubleshooting 21
- Troubleshooting 22
- Troubleshooting 23
- Troubleshooting 24
- Air cleaner intake 25
- Propane efi system 26
- Propane electronic fuel injection efi system 26
- Propane efi system 27
- Propane efi system 28
- Propane efi system 29
- Black connector side grey connector side ecu 30
- Pinout of ecu 30
- Propane efi system 30
- Propane efi system 31
- Propane efi system 32
- Propane efi system 33
- Propane efi system 34
- Propane efi system 35
- Propane efi system 36
- Propane efi system 37
- Propane efi system 38
- Propane efi system 39
- Propane efi system 40
- Propane efi system 41
- Propane efi system 42
- Propane efi system 43
- Propane efi system 44
- Propane efi system 45
- Propane efi system 46
- Propane efi system 47
- Propane efi system 48
- Propane efi system 49
- 19 690 02 rev c kohlerengines com 50
- After turning key to off wait 10 seconds before turning to on to allow ecu to go to sleep 50
- Efi diagnostic flow diagram 50
- Fuel lock off can be heard or felt to establish lock off opening fuel lock off will stay activated for one 4 6 second cycle when ecu wakes up after being asleep key on not cranking 50
- Propane efi system 50
- Start of test 50
- Governor system 51
- Governor system 52
- Governor system 53
- Governor system 54
- Governor system 55
- Governor system 56
- Governor system 57
- Governor system 58
- Operation input voltage 0 1 volts at idle 9 volts at high speed 58
- Governor system 59
- Governor system 60
- Lubrication system 61
- Lubrication system 62
- Electrical system 63
- Electrical system 64
- Electrical system 65
- Electrical system 66
- Electrical system 67
- Starter system 68
- Starter system 69
- Starter system 70
- Starter system 71
- Disassembly inspection and service 72
- Disassembly inspection and service 73
- Disassembly inspection and service 74
- Disassembly inspection and service 75
- Disassembly inspection and service 76
- Disassembly inspection and service 77
- Disassembly inspection and service 78
- Disassembly inspection and service 79
- Disassembly inspection and service 80
- Disassembly inspection and service 81
- Disassembly inspection and service 82
- Disassembly inspection and service 83
- Disassembly inspection and service 84
- Disassembly inspection and service 85
- Disassembly inspection and service 86
- Disassembly inspection and service 87
- Disassembly inspection and service 88
- Disassembly inspection and service 89
- Disassembly inspection and service 90
- Reassembly 91
- Reassembly 92
- Reassembly 93
- Reassembly 94
- Reassembly 95
- Reassembly 96
- Reassembly 97
- Reassembly 98
- Reassembly 99
- Reassembly 100
- Reassembly 101
- Reassembly 102
- Reassembly 103
- Reassembly 104
- Reassembly 105
- 2017 by kohler co all rights reserved 108
- Kohlerengines com 19 690 02 rev c 108 108
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