Daikin EUWAC5FBZW1 [21/28] Maintenance

Daikin EUWAC5FBZW1 [21/28] Maintenance
EUWAC5~10FBZW1
Packaged air-cooled water chillers
4PW61657-1 – 07.2010
Installation and operation manual
18
Symptom 5: Unit stops soon after operation
Symptom 6: Unit runs continuously and the water temperature remains
higher, respectively lower than the temperature set on the controller
Symptom 7: Excessive noises and vibrations of the unit
Symptom 8: Water drips out of the unit
Symptom 9: Continuous switching between high and low fanspeed
MAINTENANCE
In order to ensure optimal availability of the unit, a number of checks
and inspections on the unit and the field wiring have to be carried out
at regular intervals.
If the unit is used for air conditioning application, the described
checks should be executed at least once a year. In case the unit is
used for other applications, the checks should be executed every 4
months.
Important information regarding the refrigerant used
This product contains fluorinated greenhouse gases covered by the
Kyoto Protocol.
Refrigerant type: R407C
GWP
(1)
value: 1652.5
(1)
GWP = global warming potential
Periodical inspections for refrigerant leaks may be required
depending on European or local legislation. Please contact your local
dealer for more information.
Maintenance activities
1 Condenser coil
Remove dust and any other contaminant from the coil fins using
a brush and a blower. Blow from the inside of the unit. Take care
not to bend or damage the fins.
2 Field wiring and power supply
Check the power supply voltage on the local supply panel.
The voltage should correspond to the voltage marked on the
identification label of the unit.
Check the connections and make sure they are properly
fixed.
Check the proper operation of the circuit breaker and the
earth leak detector provided on the local supply panel.
3 Internal wiring of the unit
Visually check the switch box on loose connections (terminals
and components). Make sure that the electrical components are
not damaged or loose.
4 Earth connection
Make sure that the earth wires are still connected properly and
that the earth terminals are tightened.
5 Refrigerant circuit
Check for leaks inside the unit. In case a leak is detected, call
your local Daikin dealer.
Check the working pressure of the unit. Refer to paragraph
"Working pressure" on page 10.
6 Compressor
Check on oil leaks. If there is an oil leak, call your local Daikin
dealer.
Check for abnormal noises and vibrations. If the compressor
is damaged, call your local Daikin dealer.
Symptom 4.6: Discharge thermal protector is activated
POSSIBLE CAUSES CORRECTIVE ACTION
Unit is working outside the operation
range.
Check the operation condition of the
unit.
RESET After temperature decrease, the
thermal protector resets
automatically but the controller still
needs to be reset.
Symptom 4.7: Flow switch is activated
POSSIBLE CAUSES CORRECTIVE ACTION
No water flow. Check the water pump.
RESET After finding the cause, the flow
switch is reset automatically, but the
controller still needs to be reset.
POSSIBLE CAUSES CORRECTIVE ACTION
One of the safety devices is
activated.
Check safety devices (refer to "One
of the following safety devices is
activated" on page 17).
Voltage is too low. Test the voltage in the supply panel
and, if necessary, in the electrical
compartment of the unit (voltage
drop due to supply cables is too
high).
POSSIBLE CAUSES CORRECTIVE ACTION
The temperature setting on the
controller is too low.
Check and adjust the temperature
setting.
The heat production in the water
circuit is too high.
The cooling capacity of the unit is too
low. Call your local Daikin dealer.
Water flow is too high. Recalculate the water flow.
POSSIBLE CAUSES CORRECTIVE ACTION
Unit has not been fixed properly. Fix the unit as described in the
chapter “Installing the unit”.
The flexible connections between
the ducting flanges of the unit and
the ducts are not installed or are
worn out.
Check the air ducts and fix them
properly as described in the chapter
Installing the unit”, or install flexible
ducts.
POSSIBLE CAUSES CORRECTIVE ACTION
Blocked drain pipe. Check the drain outlet and clean it, if
necessary.
POSSIBLE CAUSES CORRECTIVE ACTION
In case the factory pulley setting has
been changed, it is possible that the
used pulley setting with lower airflow
does not allow optimal working.
Reduce the pulley setting back grad-
ually towards the factory setting until
the problem is solved.
Before carrying out any maintenance or repair activity,
always switch off the circuit breaker on the supply panel,
remove the fuses or open the protection devices of the
unit.
Do never clean the unit with water under pressure.
The wiring and power supply must be checked by a
licensed electrician.
4PW61657-1_digital_EN.book Page 18 Friday, August 27, 2010 8:09 AM

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