![Graco REACTOR 2 H-30 PHH132 [38/110] Proportioning system](/img/pdf.png)
Graco REACTOR 2 H-30 PHH132 [38/110] Proportioning system
![Graco REACTOR 2 H-30 PHH132 [38/110] Proportioning system](/views2/1900582/page38/bg26.png)
Troubleshooting
Proportioning Proportioning
Proportioning
System System
System
Beforeperforminganytroubleshootingprocedures:
1.FollowPressureReliefProcedure,page47.
2.TurnthemainpowerswitchOFF.
3.Allowequipmenttocool.
Problems: Problems:
Problems:
Trytherecommendedsolutionsintheordergivenfor
eachproblem,toavoidunnecessaryrepairs.Also,
determinethatallcircuitbreakers,switches,and
controlsareproperlysetandwiringiscorrectbefore
assumingthereisaproblem.
PROBLEM PROBLEM
PROBLEM
CAUSE CAUSE
CAUSE
SOLUTION SOLUTION
SOLUTION
Proportioningpumpdoesnothold
pressurewhenstalled.
Pumppistonorintakevalveleaking.
1.Observegaugestodetermine
whichpumpislosingpressure.
2.Determineinwhichdirection
thepumphasstalledby
observingwhichdirectional
iconisdisplayedontheADM
Homescreen.SeeTable1.
3.Repairthevalve.Seepump
manual.
Restrictionatthegun.
Cleanthegun;seeyourseparate
gunmanual.
Increaseuidsupplyto
proportioningpump:
•Use2:1supplypump
•Useminimum3/4in.(19mm)ID
supplyhose,asshortaspractical
Fluidistoothick.Consult
yourmaterialsupplierforthe
recommendeduidtemperatureto
maintainaviscosityof250to1500
centipoise.
Cleaninletstrainerscreen.
Inadequateowfrompump;
cavitation.
Wornpumpinletvalveball/seator
gasket.Replacepump.
MaterialImbalance.See
Pressure/MaterialImbalance,
page39.
Pressurerelief/circulationvalve
leakingbacktosupply.
Removereturnlineanddetermine
ifowispresentwhileinSPRAY
mode.
38 334946H
Содержание
- Reactor reactor reactor 222 hydraulic hydraulic hydraulic proportioning proportioning proportioning systems systems systems 1
- Repair parts 1
- Contents contents contents 2
- Danger danger danger 3
- Warning warning warning 3
- Warnings 3
- Warnings warnings warnings 3
- Warning warning warning 4
- Warning warning warning 5
- Warning warning warning 6
- Important important important isocyanate isocyanate isocyanate information information information 7
- Important isocyanate information 7
- Isocyanate isocyanate isocyanate conditions conditions conditions 7
- Changing changing changing materials materials materials 8
- Foam foam foam resins resins resins with with with 245 245 245 fafa fa blowing blowing blowing agents agents agents 8
- Keep keep keep components components components aaa and and and bbb separate separate separate 8
- Material material material self self self ignition ignition ignition 8
- Moisture moisture moisture sensitivity sensitivity sensitivity ofof of isocyanates isocyanates isocyanates 8
- Notice notice notice 8
- Accessories 9
- Accessories accessories accessories 9
- Component component component manuals manuals manuals inin in english english english 9
- Related manuals 9
- Related related related manuals manuals manuals 9
- 334946h 10
- 9902471 9902471 10
- Models 10
- Models models models 10
- Reactor reactor reactor 222 hhh 30 30 30 and and and hhh 30 30 30 elite elite elite 10
- 9902471 9902471 11
- Models 11
- Reactor reactor reactor 222 hhh 40 40 40 and and and hhh 40 40 40 elite elite elite 200 240v 200 240v 200 240v 11
- 15 15 kw kw kw 12
- 334946h 12
- 9902471 9902471 12
- Models 12
- Reactor reactor reactor 222 hhh 40 40 40 and and and hhh 40 40 40 elite elite elite 350 415v 350 415v 350 415v continued continued continued 12
- 9902471 9902471 13
- Models 13
- Reactor reactor reactor 222 hhh 50 50 50 and and and hhh 50 50 50 elite elite elite 13
- 334946h 14
- 9902471 9902471 14
- Models 14
- Reactor reactor reactor 222 hhh xp2 xp2 xp2 and and and hhh xp2 xp2 xp2 elite elite elite 14
- 9902471 9902471 15
- Models 15
- Reactor reactor reactor 222 hhh xp3 xp3 xp3 and and and hhh xp3 xp3 xp3 elite elite elite 15
- Troubleshoot errors 16
- Troubleshoot troubleshoot troubleshoot errors errors errors 16
- Troubleshooting 16
- Troubleshooting troubleshooting troubleshooting 16
- Error error error codes codes codes 17
- Hydraulic drive system 36
- Hydraulic hydraulic hydraulic drive drive drive system system system 36
- Proportioning proportioning proportioning system system system 38
- Proportioning system 38
- Pressure material imbalance 39
- Pressure material pressure material pressure material imbalance imbalance imbalance 39
- Pumps do not reverse direction 40
- Pumps pumps pumps do do do not not not reverse reverse reverse direction direction direction 40
- Hose heat system 42
- Hose hose hose heat heat heat system system system 42
- Primary heater 45
- Primary primary primary heater heater heater 45
- Flow flow flow meter meter meter 46
- Flow meter 46
- Pressure pressure pressure relief relief relief procedure procedure procedure 47
- Pressure relief procedure 47
- Notice notice notice 48
- Shutdown 48
- Shutdown shutdown shutdown 48
- Flushing 49
- Flushing flushing flushing 49
- Before before before beginning beginning beginning repair repair repair 50
- Before beginning repair 50
- Pumpline disassembly 50
- Pumpline pumpline pumpline disassembly disassembly disassembly 50
- Repair 50
- Repair repair repair 50
- Flush flush flush inlet inlet inlet strainer strainer strainer screen screen screen 51
- Flush inlet strainer screen 51
- Repair proportioning pumps 52
- Repair repair repair proportioning proportioning proportioning pumps pumps pumps 52
- Clean clean clean flow flow flow meter meter meter 53
- Clean flow meter 53
- Change change change hydraulic hydraulic hydraulic fluid fluid fluid and and and filter filter filter 54
- Change change change pump pump pump lubricant lubricant lubricant 54
- Change hydraulic fluid and filter 54
- Change pump lubricant 54
- Remove 56
- Remove remove remove 56
- Replace electric motor 56
- Replace replace replace electric electric electric motor motor motor 56
- Installation 57
- Installation installation installation 57
- Replace belt 58
- Replace fluid inlet sensor 58
- Replace replace replace belt belt belt 58
- Replace replace replace fluid fluid fluid inlet inlet inlet sensor sensor sensor 58
- Replace flow meter 59
- Replace pressure transducers 59
- Replace replace replace flow flow flow meter meter meter 59
- Replace replace replace pressure pressure pressure transducers transducers transducers 59
- Repair heater overtemperature switch 60
- Repair primary heater 60
- Repair repair repair heater heater heater overtemperature overtemperature overtemperature switch switch switch 60
- Repair repair repair primary primary primary heater heater heater 60
- Replace heater element 60
- Replace replace replace heater heater heater element element element 60
- Replace replace replace rtd rtd rtd 61
- Replace rtd 61
- Check check check hose hose hose wires wires wires 62
- Check check check rtd rtd rtd cables cables cables and and and fts fts fts 62
- Check hose wires 62
- Check rtd cables and fts 62
- Repair heated hose 62
- Repair repair repair heated heated heated hose hose hose 62
- Rtd resistance vs temperature 63
- Rtd rtd rtd resistance resistance resistance vs vs vs temperature temperature temperature 63
- Installation 64
- Installation installation installation 64
- Repair fluid temperature sensor fts 64
- Repair repair repair fluid fluid fluid temperature temperature temperature sensor sensor sensor fts fts fts 64
- Test removal 64
- Test removal test removal test removal 64
- Calibration calibration calibration procedure procedure procedure 65
- Calibration procedure 65
- Notice notice notice 65
- Repair circuit breaker module 66
- Repair repair repair circuit circuit circuit breaker breaker breaker module module module 66
- Transformer primary check 67
- Transformer secondary check 67
- Transformer transformer transformer primary primary primary check check check 67
- Transformer transformer transformer secondary secondary secondary check check check 67
- Replace power supply 68
- Replace replace replace power power power supply supply supply 68
- Replace replace replace transformer transformer transformer 68
- Replace transformer 68
- Replace replace replace surge surge surge protector protector protector 69
- Replace replace replace temperature temperature temperature control control control module module module tcm tcm tcm 69
- Replace surge protector 69
- Replace temperature control module tcm 69
- Replace adm 70
- Replace hcm 70
- Replace replace replace adm adm adm 70
- Replace replace replace hcm hcm hcm 70
- Software software software update update update procedure procedure procedure 70
- Software update procedure 70
- Notice notice notice 71
- Update adm software 71
- Update update update adm adm adm software software software 71
- Elite elite elite proportioners proportioners proportioners 72
- Elite proportioners 72
- Parts parts parts 72
- Proportioner parts 73
- Proportioner proportioner proportioner parts parts parts 73
- 334946h 74
- 334946h 76
- H 30 h 30 h 30 h xp2 h xp2 h xp2 77
- 334946h 78
- 334946h 80
- Adapter hydraulic gage 81
- Bolt carriage 1 2 13 x 3 l 4 4 4 4 4 4 4 4 4 81
- Cart 1 1 1 1 81
- Cooler hydraulic complete 81
- D893 filter inlet 81
- Fitting elbow street 45 81
- Fitting nipple 8 jic x 1 2 npt 81
- Fitting straight 81
- G612 bracket mntg pump hyd 81
- G621 bracket retaining tank 81
- G624 tube gauge pressure 81
- G646 heater 7 kw 1 zone rtd 2 2 81
- G648 heater assy 10 kw 1 zone rtd 2 2 2 2 2 2 2 81
- G680 block terminal 6 pole 81
- Gasket inlet 81
- Gauge pressure fluid 81
- Guard finger 81
- H 40 h 40 h 40 h 50 h 50 h 50 h xp3 h xp3 h xp3 81
- H524 accumula tor pressure 1 4 npt 81
- Hhh 40 40 40 hhh 50 50 50 hhh xp3 xp3 xp3 81
- Housing inlet 81
- Nut hex flanged 81
- Ref ref ref part part part description description description 17h043 17h043 17h043 17h044 17h044 17h044 17h045 17h045 17h045 17h046 17h046 17h046 25r549 25r549 25r549 17h053 17h053 17h053 17h056 17h056 17h056 17h074 17h074 17h074 17h076 17h076 17h076 81
- Reservoir assembly hydraulic 81
- Screw 3 4 in 6 32 81
- Screw cap hex hd 81
- Screw flanged hex hd 81
- Screw mach phil pan hd 81
- Trans former 5400va 410ft 125m 81
- Tube inlet 81
- Tube return 81
- U847 fan cooling 120mm 24vdc 81
- Washer lock ext 81
- 334946h 82
- Adjuster belt tensioner 82
- B456 gasket manifold 82
- Belt ax46 82
- Clamp hose micro 1 5 max dia 82
- D458 kit pump hydrl w iso and resin 80 82
- D459 kit pump hydrl w iso and resin 120 82
- D460 kit pump hydrl w iso and resin 140 82
- Fitting elbow 1 1 16 sae x 1 2 tube 82
- Fitting elbow sae x jic 82
- G600 tube fluid iso heater inlet 82
- G601 tube fluid iso heater outlet 82
- G603 tube fluid res heater inlet 82
- G604 tube fluid res heater outlet 82
- G784 hose coupled 82
- H207 bracket tensioner 82
- H256 pulley drive vee 82
- H512 label control 82
- Hhh 40 40 40 hhh 50 50 50 hhh xp3 xp3 xp3 82
- Hose inlet coupled 82
- Key square 82
- Knob compensator 82
- Knob lock compensator 82
- Manifold fluid 82
- Motor 7 hp 3ph 230v 400v 82
- Pulley fan 82
- Pump hydraulic 82
- Ref ref ref part part part description description description 17h043 17h043 17h043 17h044 17h044 17h044 17h045 17h045 17h045 17h046 17h046 17h046 25r549 25r549 25r549 17h053 17h053 17h053 17h056 17h056 17h056 17h074 17h074 17h074 17h076 17h076 17h076 82
- Screw cap hex hd 82
- Screw hex hd flanged 82
- Screw set 1 4 20 sst 82
- Screw set 1 4 x 1 2 82
- T895 hose hydraulic supply 82
- Bolt machine 83
- Bushing strain relief 83
- Bushing strain relief 1 2 npt 83
- C258 enclosure cover 83
- Cable 4 pin mf 1 m molded 83
- Cap 1 2 20 jic cap aluminum 83
- Cap 9 16 18 jic cap aluminum 83
- Cap tube square 83
- D776 label safety ele encl 83
- Fitting adapter sae orb x jic 83
- Fitting reducer 5 x 8 jic 83
- Fitting reducer 6 x 10 jic 83
- Fitting union swivel 3 4 in 83
- G599 cover access 83
- G645 tie cable fir tree 83
- G668 nut wire gray 83
- G687 harness overtemp reactor dual 83
- Grommet 83
- Grommet rubber 83
- Hhh 40 40 40 hhh 50 50 50 hhh xp3 xp3 xp3 83
- Label designation 83
- Nut serrated flange 83
- Nut strain relief 1 2 npt 83
- Nut wire 83
- R754 connector power male 2 pin 83
- Ref ref ref part part part description description description 17h043 17h043 17h043 17h044 17h044 17h044 17h045 17h045 17h045 17h046 17h046 17h046 25r549 25r549 25r549 17h053 17h053 17h053 17h056 17h056 17h056 17h074 17h074 17h074 17h076 17h076 17h076 83
- Screw flange hex hd 83
- Screw mach serrated hex head 1 4 in 10 32 83
- Sleeve wire 0 id 83
- U530 module sys srg prot 83
- U845 tube pressure relief 83
- W204 enclosure terminal block 83
- W654 insulator foam heater 83
- X129 screw mach phillips tooth wash 83
- 334946h 84
- Bar 55 gal chem meas a side 84
- Bar 55 gal chem meas b side 84
- C19843 screw cap sockethead 84
- C20487 fitting nipple hex 84
- Cap breather filler 84
- D906 suppressor round snap ferrite 60 84
- Enclosure electrical hf 230v 84
- Filter oil 18 23 psi bypass 84
- Fluid tsl 1 qt 84
- G607 cover heater left 84
- G608 cover heater right 84
- G620 bracket connector hose 84
- G622 bracket retaining tank shroud 84
- G623 cover transformer 84
- G644 kit assembly pair inlet 84
- G649 cover motor 84
- G652 cover belt upper 84
- G671 cable motor ot switch 84
- G679 cover belt lower 84
- G686 harness heater b 84
- Grill fan guard 84
- Hhh 40 40 40 hhh 50 50 50 hhh xp3 xp3 xp3 84
- K207 kit fts rtd single hose 84
- Ref ref ref part part part description description description 17h043 17h043 17h043 17h044 17h044 17h044 17h045 17h045 17h045 17h046 17h046 17h046 25r549 25r549 25r549 17h053 17h053 17h053 17h056 17h056 17h056 17h074 17h074 17h074 17h076 17h076 17h076 84
- Reservoir lube hose assy 84
- Rivet pop 5 32 dia 84
- Tape electrical 84
- Tie cable 7 0 inch 84
- Tool clevis pin extractor 84
- V459 kit cover hydraulic pump clear 84
- V551 shield membrane adm 10 pack 84
- W766 cover control box 84
- Washer flat 84
- Y118 label made in the usa 84
- B856 terminal block 85
- C19208 washer lock 85
- Fitting 85
- G782 hose coupled 85
- Hhh 40 40 40 hhh 50 50 50 hhh xp3 xp3 xp3 85
- Label a b 85
- Ref ref ref part part part description description description 17h043 17h043 17h043 17h044 17h044 17h044 17h045 17h045 17h045 17h046 17h046 17h046 25r549 25r549 25r549 17h053 17h053 17h053 17h056 17h056 17h056 17h074 17h074 17h074 17h076 17h076 17h076 85
- Screw mach hex serrated 85
- Screw mchn pnh w ext tooth wash 85
- Spacer nylon 1 4 in od 85
- U854 module adm 85
- W596 latch door 85
- Washer flat nylon 85
- 334946h 86
- Proportioner assembly parts 86
- Proportioner proportioner proportioner assembly assembly assembly parts parts parts 86
- Proportioner proportioner proportioner assembly assembly assembly parts parts parts 87
- Hydraulic cylinder parts 17g499 88
- Hydraulic hydraulic hydraulic cylinder cylinder cylinder parts parts parts 17g499 17g499 17g499 88
- Fluid fluid fluid manifold manifold manifold 89
- U844 24u844 24u844 89
- U844 24u844 24u844 fluid fluid fluid manifold manifold manifold 90
- G647 17g647 17g647 10 10 10 kw kw kw dual dual dual zone zone zone heater heater heater 92
- Electrical electrical electrical enclosure enclosure enclosure 93
- Electrical enclosure 93
- 334946h 94
- Hhh 30 30 30 hhh xp2 xp2 xp2 din din din rail rail rail and and and harness harness harness module module module kit kit kit 95
- System din rail and harness module kits 95
- System system system din din din rail rail rail and and and harness harness harness module module module kits kits kits 95
- H 30 h xp2 power supply and terminal block module 96
- H 30 h xp2 system circuit breaker module 96
- Hhh 30 30 30 hhh xp2 xp2 xp2 power power power supply supply supply and and and terminal terminal terminal block block block module module module 96
- Hhh 30 30 30 hhh xp2 xp2 xp2 system system system circuit circuit circuit breaker breaker breaker module module module 96
- H 40 h 40 h 40 h 50 h 50 h 50 h xp3 h xp3 h xp3 200 240v 200 240v 200 240v h 40 h 40 h 40 h 50 h 50 h 50 h xp3 h xp3 h xp3 350 415v 350 415v 350 415v 97
- H 40 h 40 h 40 h 50 h 50 h 50 h xp3 h xp3 h xp3 din din din rail rail rail and and and harness harness harness module module module kits kits kits 97
- F837 17f837 17f837 98
- Inlet inlet inlet sensor sensor sensor kit kit kit 98
- Inlet sensor kit 98
- Fluid fluid fluid inlet inlet inlet kits kits kits 99
- U320 24u320 24u320 standard standard standard 25n920 25n920 25n920 elite elite elite 99
- H 40 h 50 h xp3 power supply and terminal block module 101
- H 40 h 50 h xp3 system circuit breaker module 101
- Hhh 40 40 40 hhh 50 50 50 hhh xp3 xp3 xp3 power power power supply supply supply and and and terminal terminal terminal block block block module module module 101
- Hhh 40 40 40 hhh 50 50 50 hhh xp3 xp3 xp3 system system system circuit circuit circuit breaker breaker breaker module module module 101
- 334946h 102
- Connect customer supplied ground wire 102
- Electrical electrical electrical schematics schematics schematics 102
- Electrical schematics 102
- Hhh 30 30 30 hhh xp2 xp2 xp2 din din din assembly assembly assembly schematic schematic schematic 102
- See system din rail and harness module kits page 95 for additional part numbers 102
- Torque to 23 26 in lb 2 2 n m 102
- Torque to 28 33 in lb 3 3 n m 102
- Torque to 3 5 in lb 0 0 n m 102
- Torque to 6 8 in lb 0 0 n m 102
- Electrical schematics 103
- Hhh 40 40 40 hhh 50 50 50 hhh xp3 xp3 xp3 din din din assembly assembly assembly schematics schematics schematics 200 240v 200 240v 200 240v 103
- See system din rail and harness module kits page 95 for additional part numbers 103
- Torque to 23 26 in lb 2 2 n m 103
- Torque to 3 5 in lb 0 0 n m 103
- Torque to 6 8 in lb 0 0 n m 103
- 334946h 104
- Electrical schematics 104
- Hhh 40 40 40 hhh 50 50 50 hhh xp3 xp3 xp3 din din din assembly assembly assembly schematics schematics schematics 350 415v 350 415v 350 415v 104
- See system din rail and harness module kits page 95 for additional part numbers 104
- Torque to 23 26 in lb 2 2 n m 104
- Torque to 3 5 in lb 0 0 n m 104
- Torque to 6 8 in lb 0 0 n m 104
- Electrical schematics 105
- Hcm hcm hcm schematic schematic schematic 105
- 334946h 106
- Direct connect heater elements to tcm for 15kw and 20kw systems harness 17g684 and spice connectors 255716 used for 10kw systems 106
- Electrical schematics 106
- Locate near tcm 106
- Tcm tcm tcm schematic schematic schematic 106
- Terminal block tb21 only used in 15kw and 20kw systems use splice connectors 255716 for 10kw systems 106
- Torque to 35 45 in lb 4 5 n m 106
- Hydraulic hydraulic hydraulic reactor reactor reactor 222 repair repair repair spare spare spare parts parts parts reference reference reference 107
- Hydraulic reactor 2 repair spare parts reference 107
- Recommended recommended recommended common common common spare spare spare parts parts parts 107
- Technical specifications 108
- Technical technical technical specifications specifications specifications 108
- California california california proposition proposition proposition 65 65 65 109
- California proposition 65 109
- All other parts 12 months 110
- Graco extended warranty 110
- Graco graco graco extended extended extended warranty warranty warranty 110
- Graco graco graco information information information 110
- Part part part description description description warranty warranty warranty period period period 110
- U854 advanced display module 36 months or 2 million cycles whichever comes first 110
- U855 temperature control module 36 months or 2 million cycles whichever comes first 110
- Y263 hydraulic control module 36 months or 2 million cycles whichever comes first 110
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