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Graco Reactor 2 H-40 APH046 [64/78] Maintenance maintenance maintenance
![Graco Reactor 2 H-40 APH046 [64/78] Maintenance maintenance maintenance](/views2/1900579/page64/bg40.png)
Maintenance
Maintenance Maintenance
Maintenance
Priortoperforminganymaintenanceprocedures,
followPressureReliefProcedure,page62.
Preventative Preventative
Preventative
Maintenance Maintenance
Maintenance
Schedule Schedule
Schedule
Theoperatingconditionsofyourparticularsystem
determinehowoftenmaintenanceisrequired.
Establishapreventivemaintenancescheduleby
recordingwhenandwhatkindofmaintenanceis
needed,andthendeterminearegularschedulefor
checkingyoursystem.
•Inspecthydraulicanduidlinesforleaksdaily.
•Cleanupallhydraulicleaks;identifyandrepairthe
causeoftheleak.
•Inspectuidinletstrainerscreensdaily.Seebelow.
•KeepcomponentAfromexposuretomoistureto
preventcrystallization.
•Checkhydraulicuidlevelweekly.Check
hydraulicuidlevelonadipstick.Fluidlevel
mustbebetweenindentmarksondipstick.
Rellasrequiredwithapprovedhydraulicuid,
seeTechnical Technical
Technical
Specications Specications
Specications
andtheApproved
Anti-Wear(AW)HydraulicOilstableintheReactor
Repair-Partsmanual334946.Ifuidisdarkin
color,changeuidandlter.
•Changebreak-inoilinanewunitaftertherst250
hoursofoperationorwithin3months,whichever
comesrst.Seethetablebelowforrecommended
frequencyofoilchanges.
Table Table
Table
5 5
5
Frequency Frequency
Frequency
of of
of
Oil Oil
Oil
Changes Changes
Changes
Ambient Ambient
Ambient
Temperature Temperature
Temperature
Recommended Recommended
Recommended
Frequency Frequency
Frequency
0°to90°F
(-17°to32°C)
1000hoursor12months,
whichevercomesrst
90°Fandabove
(32°Candabove)
500hoursor6months,
whichevercomesrst
Proportioner Proportioner
Proportioner
Maintenance Maintenance
Maintenance
Fluid Fluid
Fluid
Inlet Inlet
Inlet
Strainer Strainer
Strainer
Screens Screens
Screens
Inspectuidinletstrainerscreensdaily,see
FluidInletStrainerScreens,page64.
Grease Grease
Grease
Circulation Circulation
Circulation
Valves Valves
Valves
Greasecirculationvalves(SAandSB)withFusion
grease(117773)weekly.
ISO ISO
ISO
Lubricant Lubricant
Lubricant
Level Level
Level
InspectISOlubricantlevelandcondition
daily.Rellorreplaceasneeded.See
PumpLubricationSystem,page66.
Moisture Moisture
Moisture
Topreventcrystallization,donotexposecomponent
Atomoistureinair.
Gun Gun
Gun
Mix Mix
Mix
Chamber Chamber
Chamber
Ports Ports
Ports
Cleangunmixchamberportsregularly.Seegun
manual.
64 334945J
Содержание
- Operation 1
- Reactor reactor reactor 222 hydraulic hydraulic hydraulic proportioning proportioning proportioning systems systems systems 1
- Contents contents contents 2
- Danger danger danger 3
- Warning warning warning 3
- Warnings 3
- Warnings warnings warnings 3
- Warning warning warning 4
- Warning warning warning 5
- Warning warning warning 6
- Important important important isocyanate isocyanate isocyanate information information information 7
- Important isocyanate information 7
- Isocyanate isocyanate isocyanate conditions conditions conditions 7
- Changing changing changing materials materials materials 8
- Foam foam foam resins resins resins with with with 245 245 245 fafa fa blowing blowing blowing agents agents agents 8
- Keep keep keep components components components aaa and and and bbb separate separate separate 8
- Material material material self self self ignition ignition ignition 8
- Moisture moisture moisture sensitivity sensitivity sensitivity ofof of isocyanates isocyanates isocyanates 8
- Notice notice notice 8
- 9902471 9902471 9
- Models 9
- Models models models 9
- Reactor reactor reactor 222 hhh 30 30 30 and and and hhh 30 30 30 elite elite elite 9
- 334945j 10
- 9902471 9902471 10
- Models 10
- Reactor reactor reactor 222 hhh 40 40 40 and and and hhh 40 40 40 elite elite elite 200 240v 200 240v 200 240v 10
- 15 15 kw kw kw 11
- 9902471 9902471 11
- Models 11
- Reactor reactor reactor 222 hhh 40 40 40 and and and hhh 40 40 40 elite elite elite 350 415v 350 415v 350 415v continued continued continued 11
- 334945j 12
- 9902471 9902471 12
- Models 12
- Reactor reactor reactor 222 hhh 50 50 50 and and and hhh 50 50 50 elite elite elite 12
- 9902471 9902471 13
- Models 13
- Reactor reactor reactor 222 hhh xp2 xp2 xp2 and and and hhh xp2 xp2 xp2 elite elite elite 13
- 334945j 14
- 9902471 9902471 14
- Models 14
- Reactor reactor reactor 222 hhh xp3 xp3 xp3 and and and hhh xp3 xp3 xp3 elite elite elite 14
- Accessories 15
- Accessories accessories accessories 15
- Related manuals 16
- Related related related manuals manuals manuals 16
- Supplied manuals 16
- Supplied supplied supplied manuals manuals manuals 16
- Typical installation without circulation 17
- Typical typical typical installation installation installation without without without circulation circulation circulation 17
- Typical installation with system fluid manifold to drum circulation 18
- Typical typical typical installation installation installation with with with system system system fluid fluid fluid manifold manifold manifold toto to drum drum drum circulation circulation circulation 18
- Typical installation with gun fluid manifold to drum circulation 19
- Typical typical typical installation installation installation with with with gun gun gun fluid fluid fluid manifold manifold manifold toto to drum drum drum circulation circulation circulation 19
- Component identification 20
- Advanced advanced advanced display display display module module module adm adm adm 22
- Advanced display module adm 22
- Notice notice notice 22
- Adm adm adm display display display details details details 24
- Adm display details 24
- Menu menu menu bar bar bar 24
- Navigating navigating navigating the the the screens screens screens 24
- Navigating the screens 24
- Power power power up up up screen screen screen 24
- Icons icons icons 25
- Notice notice notice 26
- Soft soft soft keys keys keys 26
- Electrical electrical electrical enclosure enclosure enclosure 27
- Electrical enclosure 27
- Hydraulic control module hcm 28
- Hydraulic hydraulic hydraulic control control control module module module hcm hcm hcm 28
- Temperature control module tcm cable connections 29
- Temperature temperature temperature control control control module module module tcm tcm tcm cable cable cable connections connections connections 29
- Assemble assemble assemble the the the proportioner proportioner proportioner 30
- Assemble the proportioner 30
- Installation 30
- Installation installation installation 30
- Mounting mounting mounting the the the system system system 30
- Mounting the system 30
- General equipment guidelines 31
- General general general equipment equipment equipment guidelines guidelines guidelines 31
- Grounding 31
- Grounding grounding grounding 31
- Notice notice notice 31
- Setup setup setup 31
- Connect connect connect power power power 32
- Connect power 32
- Lubrication lubrication lubrication system system system setup setup setup 32
- Lubrication system setup 32
- Connect connect connect heated heated heated hose hose hose toto to proportioner proportioner proportioner 33
- Connect heated hose to proportioner 33
- Install fluid temperature sensor 33
- Install install install fluid fluid fluid temperature temperature temperature sensor sensor sensor 33
- Notice notice notice 33
- Advanced advanced advanced display display display module module module adm adm adm operation operation operation 34
- Advanced display module adm operation 34
- Set set set password password password 35
- Setup setup setup mode mode mode 35
- Advanced advanced advanced setup setup setup screens screens screens 37
- Advanced screen 1 general 37
- Advanced screen 2 units 37
- Advanced screen 3 usb 37
- Advanced screen 4 software 37
- Advanced setup screens 37
- System 1 38
- System 2 38
- System 3 38
- System 4 38
- System system system 111 38
- System system system 222 38
- System system system 333 38
- System system system 444 38
- Add add add recipe recipe recipe 39
- Add recipe 39
- Cellular cellular cellular screen screen screen 39
- Cellular screen 39
- Enable enable enable or or or disable disable disable recipes recipes recipes 39
- Enable or disable recipes 39
- Recipes 39
- Recipes recipes recipes 39
- Reset reactor key 39
- Reset reset reset reactor reactor reactor key key key 39
- Run mode 40
- Run run run mode mode mode 40
- Home home home screen screen screen system system system active active active 41
- Home home home screen screen screen system system system off off off 41
- Home screen system active 41
- Home screen system off 41
- Cycles cycles cycles screens screens screens 42
- Cycles screens 42
- Home home home screen screen screen system system system with with with error error error 42
- Home screen system with error 42
- Maintenance maintenance maintenance screen screen screen 42
- Maintenance screen 42
- Targets screen 42
- Targets targets targets screen screen screen 42
- Errors errors errors screens screens screens 43
- Errors screens 43
- Events events events screens screens screens 43
- Events screens 43
- Qr qr qr codes codes codes 44
- Troubleshooting screens 44
- Troubleshooting troubleshooting troubleshooting screens screens screens 44
- Diagnostic diagnostic diagnostic screen screen screen 45
- Diagnostic screen 45
- Job data screen 45
- Job job job data data data screen screen screen 45
- Recipes recipes recipes screen screen screen 45
- Recipes screen 45
- System system system events events events 46
- Notice notice notice 47
- Startup 47
- Startup startup startup 47
- Circulation circulation circulation through through through reactor reactor reactor 50
- Circulation through reactor 50
- Fluid circulation 50
- Fluid fluid fluid circulation circulation circulation 50
- Notice notice notice 50
- Circulation circulation circulation through through through gun gun gun manifold manifold manifold 51
- Circulation through gun manifold 51
- Notice notice notice 51
- Spraying 52
- Spraying spraying spraying 52
- Notice notice notice 53
- Spray adjustments 53
- Spray spray spray adjustments adjustments adjustments 53
- Hose control modes 54
- Hose hose hose control control control modes modes modes 54
- Disable disable disable hose hose hose resistance resistance resistance mode mode mode 55
- Disable hose resistance mode 55
- Enable enable enable hose hose hose resistance resistance resistance mode mode mode 55
- Enable hose resistance mode 55
- Notice notice notice 55
- Disable disable disable hose hose hose manual manual manual mode mode mode 56
- Disable hose manual mode 56
- Enable enable enable hose hose hose manual manual manual mode mode mode 56
- Enable hose manual mode 56
- Calibration calibration calibration procedure procedure procedure 57
- Calibration procedure 57
- Notice notice notice 57
- Standby 58
- Standby standby standby 58
- Notice notice notice 59
- Shutdown 59
- Shutdown shutdown shutdown 59
- Notice notice notice 60
- Purge air procedure 60
- Purge purge purge air air air procedure procedure procedure 60
- Pressure pressure pressure relief relief relief procedure procedure procedure 62
- Pressure relief procedure 62
- Flushing 63
- Flushing flushing flushing 63
- Fluid fluid fluid inlet inlet inlet strainer strainer strainer screens screens screens 64
- Fluid inlet strainer screens 64
- Grease circulation valves 64
- Grease grease grease circulation circulation circulation valves valves valves 64
- Gun gun gun mix mix mix chamber chamber chamber ports ports ports 64
- Gun mix chamber ports 64
- Iso iso iso lubricant lubricant lubricant level level level 64
- Iso lubricant level 64
- Maintenance 64
- Maintenance maintenance maintenance 64
- Moisture 64
- Moisture moisture moisture 64
- Preventative maintenance schedule 64
- Preventative preventative preventative maintenance maintenance maintenance schedule schedule schedule 64
- Proportioner maintenance 64
- Proportioner proportioner proportioner maintenance maintenance maintenance 64
- Dust dust dust protection protection protection 65
- Dust protection 65
- Flush flush flush inlet inlet inlet strainer strainer strainer screen screen screen 65
- Flush inlet strainer screen 65
- Gun check valve screens 65
- Gun gun gun check check check valve valve valve screens screens screens 65
- Vent holes 65
- Vent vent vent holes holes holes 65
- Pump lubrication system 66
- Pump pump pump lubrication lubrication lubrication system system system 66
- Errors 67
- Errors errors errors 67
- Troubleshoot errors 67
- Troubleshoot troubleshoot troubleshoot errors errors errors 67
- View errors 67
- View view view errors errors errors 67
- Error codes and troubleshooting 68
- Error error error codes codes codes and and and troubleshooting troubleshooting troubleshooting 68
- Troubleshooting 68
- Troubleshooting troubleshooting troubleshooting 68
- Download download download procedure procedure procedure 69
- Download procedure 69
- Event event event log log log 69
- Event log 69
- Usb data 69
- Usb logs 69
- Usb usb usb data data data 69
- Usb usb usb logs logs logs 69
- Blackbox blackbox blackbox log log log file file file 70
- Blackbox log file 70
- Daily daily daily log log log 70
- Daily log 70
- Diagnostics diagnostics diagnostics log log log file file file 70
- Diagnostics log file 70
- Job job job log log log 70
- Job log 70
- System configuration settings 70
- System software log 70
- System system system configuration configuration configuration settings settings settings 70
- System system system software software software log log log 70
- Create create create custom custom custom language language language strings strings strings 71
- Create custom language strings 71
- Custom custom custom language language language file file file 71
- Custom language file 71
- Upload procedure 71
- Upload upload upload procedure procedure procedure 71
- Foam foam foam performance performance performance chart chart chart 72
- Notice notice notice 72
- Performance charts 72
- Performance performance performance charts charts charts 72
- Coatings coatings coatings performance performance performance chart chart chart 73
- Heater heater heater performance performance performance chart chart chart 73
- Dimensions 74
- Dimensions dimensions dimensions 74
- Notes notes notes 75
- Technical specifications 76
- Technical technical technical specifications specifications specifications 76
- California california california proposition proposition proposition 65 65 65 77
- California proposition 65 77
- All other parts 12 months 78
- Graco extended warranty 78
- Graco graco graco extended extended extended warranty warranty warranty 78
- Graco graco graco information information information 78
- Part part part description description description warranty warranty warranty period period period 78
- U854 advanced display module 36 months or 2 million cycles whichever comes first 78
- U855 temperature control module 36 months or 2 million cycles whichever comes first 78
- Y263 hydraulic control module 36 months or 2 million cycles whichever comes first 78
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