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Graco Reactor 2 H-40 APH046 [66/78] Pump pump pump lubrication lubrication lubrication system system system
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Maintenance
Pump Pump
Pump
Lubrication Lubrication
Lubrication
System System
System
ChecktheconditionoftheISOpumplubricantdaily.
Changethelubricantifitbecomesagel,itscolor
darkens,oritbecomesdilutedwithisocyanate.
Gelformationisduetomoistureabsorptionbythe
pumplubricant.Theintervalbetweenchanges
dependsontheenvironmentinwhichtheequipment
isoperating.Thepumplubricationsystemminimizes
exposuretomoisture,butsomecontaminationisstill
possible.
Lubricantdiscolorationisduetocontinualseepageof
smallamountsofisocyanatepastthepumppackings
duringoperation.Ifthepackingsareoperating
properly,lubricantreplacementduetodiscoloration
shouldnotbenecessarymoreoftenthanevery3or
4weeks.
Tochangepumplubricant:
1.FollowPressureReliefProcedure,page62.
2.Liftthelubricantreservoir(LR)outofthebracket
(RB)andremovethecontainerfromthecap.
Holdingthecapoverasuitablecontainer,remove
thecheckvalveandallowthelubricanttodrain.
Reattachthecheckvalvetotheinlethose.
3.Drainthereservoirandushitwithclean
lubricant.
4.Whenthereservoirisushedclean,llwithfresh
lubricant.
5.Threadthereservoirontothecapassemblyand
placeitinthebracket.
6.Pushthelargerdiametersupply(ST)tube
approximately1/3ofthewayintothereservoir.
7.Pushthesmallerdiameterreturntube(RT)into
thereservoiruntilitreachesthebottom.
NOTE: NOTE:
NOTE:
Thereturntubemustreachthebottomof
thereservoirtoensurethatisocyanatecrystals
willsettletothebottomandnotbesiphonedinto
thesupplytubeandreturnedtothepump.
8.Thelubricationsystemisreadyforoperation.No
primingisrequired.
PumpLubricationSystem
Figure11
66 334945J
Содержание
- Operation 1
- Reactor reactor reactor 222 hydraulic hydraulic hydraulic proportioning proportioning proportioning systems systems systems 1
- Contents contents contents 2
- Danger danger danger 3
- Warning warning warning 3
- Warnings 3
- Warnings warnings warnings 3
- Warning warning warning 4
- Warning warning warning 5
- Warning warning warning 6
- Important important important isocyanate isocyanate isocyanate information information information 7
- Important isocyanate information 7
- Isocyanate isocyanate isocyanate conditions conditions conditions 7
- Changing changing changing materials materials materials 8
- Foam foam foam resins resins resins with with with 245 245 245 fafa fa blowing blowing blowing agents agents agents 8
- Keep keep keep components components components aaa and and and bbb separate separate separate 8
- Material material material self self self ignition ignition ignition 8
- Moisture moisture moisture sensitivity sensitivity sensitivity ofof of isocyanates isocyanates isocyanates 8
- Notice notice notice 8
- 9902471 9902471 9
- Models 9
- Models models models 9
- Reactor reactor reactor 222 hhh 30 30 30 and and and hhh 30 30 30 elite elite elite 9
- 334945j 10
- 9902471 9902471 10
- Models 10
- Reactor reactor reactor 222 hhh 40 40 40 and and and hhh 40 40 40 elite elite elite 200 240v 200 240v 200 240v 10
- 15 15 kw kw kw 11
- 9902471 9902471 11
- Models 11
- Reactor reactor reactor 222 hhh 40 40 40 and and and hhh 40 40 40 elite elite elite 350 415v 350 415v 350 415v continued continued continued 11
- 334945j 12
- 9902471 9902471 12
- Models 12
- Reactor reactor reactor 222 hhh 50 50 50 and and and hhh 50 50 50 elite elite elite 12
- 9902471 9902471 13
- Models 13
- Reactor reactor reactor 222 hhh xp2 xp2 xp2 and and and hhh xp2 xp2 xp2 elite elite elite 13
- 334945j 14
- 9902471 9902471 14
- Models 14
- Reactor reactor reactor 222 hhh xp3 xp3 xp3 and and and hhh xp3 xp3 xp3 elite elite elite 14
- Accessories 15
- Accessories accessories accessories 15
- Related manuals 16
- Related related related manuals manuals manuals 16
- Supplied manuals 16
- Supplied supplied supplied manuals manuals manuals 16
- Typical installation without circulation 17
- Typical typical typical installation installation installation without without without circulation circulation circulation 17
- Typical installation with system fluid manifold to drum circulation 18
- Typical typical typical installation installation installation with with with system system system fluid fluid fluid manifold manifold manifold toto to drum drum drum circulation circulation circulation 18
- Typical installation with gun fluid manifold to drum circulation 19
- Typical typical typical installation installation installation with with with gun gun gun fluid fluid fluid manifold manifold manifold toto to drum drum drum circulation circulation circulation 19
- Component identification 20
- Advanced advanced advanced display display display module module module adm adm adm 22
- Advanced display module adm 22
- Notice notice notice 22
- Adm adm adm display display display details details details 24
- Adm display details 24
- Menu menu menu bar bar bar 24
- Navigating navigating navigating the the the screens screens screens 24
- Navigating the screens 24
- Power power power up up up screen screen screen 24
- Icons icons icons 25
- Notice notice notice 26
- Soft soft soft keys keys keys 26
- Electrical electrical electrical enclosure enclosure enclosure 27
- Electrical enclosure 27
- Hydraulic control module hcm 28
- Hydraulic hydraulic hydraulic control control control module module module hcm hcm hcm 28
- Temperature control module tcm cable connections 29
- Temperature temperature temperature control control control module module module tcm tcm tcm cable cable cable connections connections connections 29
- Assemble assemble assemble the the the proportioner proportioner proportioner 30
- Assemble the proportioner 30
- Installation 30
- Installation installation installation 30
- Mounting mounting mounting the the the system system system 30
- Mounting the system 30
- General equipment guidelines 31
- General general general equipment equipment equipment guidelines guidelines guidelines 31
- Grounding 31
- Grounding grounding grounding 31
- Notice notice notice 31
- Setup setup setup 31
- Connect connect connect power power power 32
- Connect power 32
- Lubrication lubrication lubrication system system system setup setup setup 32
- Lubrication system setup 32
- Connect connect connect heated heated heated hose hose hose toto to proportioner proportioner proportioner 33
- Connect heated hose to proportioner 33
- Install fluid temperature sensor 33
- Install install install fluid fluid fluid temperature temperature temperature sensor sensor sensor 33
- Notice notice notice 33
- Advanced advanced advanced display display display module module module adm adm adm operation operation operation 34
- Advanced display module adm operation 34
- Set set set password password password 35
- Setup setup setup mode mode mode 35
- Advanced advanced advanced setup setup setup screens screens screens 37
- Advanced screen 1 general 37
- Advanced screen 2 units 37
- Advanced screen 3 usb 37
- Advanced screen 4 software 37
- Advanced setup screens 37
- System 1 38
- System 2 38
- System 3 38
- System 4 38
- System system system 111 38
- System system system 222 38
- System system system 333 38
- System system system 444 38
- Add add add recipe recipe recipe 39
- Add recipe 39
- Cellular cellular cellular screen screen screen 39
- Cellular screen 39
- Enable enable enable or or or disable disable disable recipes recipes recipes 39
- Enable or disable recipes 39
- Recipes 39
- Recipes recipes recipes 39
- Reset reactor key 39
- Reset reset reset reactor reactor reactor key key key 39
- Run mode 40
- Run run run mode mode mode 40
- Home home home screen screen screen system system system active active active 41
- Home home home screen screen screen system system system off off off 41
- Home screen system active 41
- Home screen system off 41
- Cycles cycles cycles screens screens screens 42
- Cycles screens 42
- Home home home screen screen screen system system system with with with error error error 42
- Home screen system with error 42
- Maintenance maintenance maintenance screen screen screen 42
- Maintenance screen 42
- Targets screen 42
- Targets targets targets screen screen screen 42
- Errors errors errors screens screens screens 43
- Errors screens 43
- Events events events screens screens screens 43
- Events screens 43
- Qr qr qr codes codes codes 44
- Troubleshooting screens 44
- Troubleshooting troubleshooting troubleshooting screens screens screens 44
- Diagnostic diagnostic diagnostic screen screen screen 45
- Diagnostic screen 45
- Job data screen 45
- Job job job data data data screen screen screen 45
- Recipes recipes recipes screen screen screen 45
- Recipes screen 45
- System system system events events events 46
- Notice notice notice 47
- Startup 47
- Startup startup startup 47
- Circulation circulation circulation through through through reactor reactor reactor 50
- Circulation through reactor 50
- Fluid circulation 50
- Fluid fluid fluid circulation circulation circulation 50
- Notice notice notice 50
- Circulation circulation circulation through through through gun gun gun manifold manifold manifold 51
- Circulation through gun manifold 51
- Notice notice notice 51
- Spraying 52
- Spraying spraying spraying 52
- Notice notice notice 53
- Spray adjustments 53
- Spray spray spray adjustments adjustments adjustments 53
- Hose control modes 54
- Hose hose hose control control control modes modes modes 54
- Disable disable disable hose hose hose resistance resistance resistance mode mode mode 55
- Disable hose resistance mode 55
- Enable enable enable hose hose hose resistance resistance resistance mode mode mode 55
- Enable hose resistance mode 55
- Notice notice notice 55
- Disable disable disable hose hose hose manual manual manual mode mode mode 56
- Disable hose manual mode 56
- Enable enable enable hose hose hose manual manual manual mode mode mode 56
- Enable hose manual mode 56
- Calibration calibration calibration procedure procedure procedure 57
- Calibration procedure 57
- Notice notice notice 57
- Standby 58
- Standby standby standby 58
- Notice notice notice 59
- Shutdown 59
- Shutdown shutdown shutdown 59
- Notice notice notice 60
- Purge air procedure 60
- Purge purge purge air air air procedure procedure procedure 60
- Pressure pressure pressure relief relief relief procedure procedure procedure 62
- Pressure relief procedure 62
- Flushing 63
- Flushing flushing flushing 63
- Fluid fluid fluid inlet inlet inlet strainer strainer strainer screens screens screens 64
- Fluid inlet strainer screens 64
- Grease circulation valves 64
- Grease grease grease circulation circulation circulation valves valves valves 64
- Gun gun gun mix mix mix chamber chamber chamber ports ports ports 64
- Gun mix chamber ports 64
- Iso iso iso lubricant lubricant lubricant level level level 64
- Iso lubricant level 64
- Maintenance 64
- Maintenance maintenance maintenance 64
- Moisture 64
- Moisture moisture moisture 64
- Preventative maintenance schedule 64
- Preventative preventative preventative maintenance maintenance maintenance schedule schedule schedule 64
- Proportioner maintenance 64
- Proportioner proportioner proportioner maintenance maintenance maintenance 64
- Dust dust dust protection protection protection 65
- Dust protection 65
- Flush flush flush inlet inlet inlet strainer strainer strainer screen screen screen 65
- Flush inlet strainer screen 65
- Gun check valve screens 65
- Gun gun gun check check check valve valve valve screens screens screens 65
- Vent holes 65
- Vent vent vent holes holes holes 65
- Pump lubrication system 66
- Pump pump pump lubrication lubrication lubrication system system system 66
- Errors 67
- Errors errors errors 67
- Troubleshoot errors 67
- Troubleshoot troubleshoot troubleshoot errors errors errors 67
- View errors 67
- View view view errors errors errors 67
- Error codes and troubleshooting 68
- Error error error codes codes codes and and and troubleshooting troubleshooting troubleshooting 68
- Troubleshooting 68
- Troubleshooting troubleshooting troubleshooting 68
- Download download download procedure procedure procedure 69
- Download procedure 69
- Event event event log log log 69
- Event log 69
- Usb data 69
- Usb logs 69
- Usb usb usb data data data 69
- Usb usb usb logs logs logs 69
- Blackbox blackbox blackbox log log log file file file 70
- Blackbox log file 70
- Daily daily daily log log log 70
- Daily log 70
- Diagnostics diagnostics diagnostics log log log file file file 70
- Diagnostics log file 70
- Job job job log log log 70
- Job log 70
- System configuration settings 70
- System software log 70
- System system system configuration configuration configuration settings settings settings 70
- System system system software software software log log log 70
- Create create create custom custom custom language language language strings strings strings 71
- Create custom language strings 71
- Custom custom custom language language language file file file 71
- Custom language file 71
- Upload procedure 71
- Upload upload upload procedure procedure procedure 71
- Foam foam foam performance performance performance chart chart chart 72
- Notice notice notice 72
- Performance charts 72
- Performance performance performance charts charts charts 72
- Coatings coatings coatings performance performance performance chart chart chart 73
- Heater heater heater performance performance performance chart chart chart 73
- Dimensions 74
- Dimensions dimensions dimensions 74
- Notes notes notes 75
- Technical specifications 76
- Technical technical technical specifications specifications specifications 76
- California california california proposition proposition proposition 65 65 65 77
- California proposition 65 77
- All other parts 12 months 78
- Graco extended warranty 78
- Graco graco graco extended extended extended warranty warranty warranty 78
- Graco graco graco information information information 78
- Part part part description description description warranty warranty warranty period period period 78
- U854 advanced display module 36 months or 2 million cycles whichever comes first 78
- U855 temperature control module 36 months or 2 million cycles whichever comes first 78
- Y263 hydraulic control module 36 months or 2 million cycles whichever comes first 78
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