Homa CH 413 D [14/20] Fault finding chart
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14
8. Start-Up
Never let the pump run dry for a long time of period,
as it will destroy the pump (danger of overheating).
Start the pump, when the system has been filled with
liquid and vented. Open the isolating valves. Check the
position of the floatswitches. If necessary, check the di-
rection of rotation of the pump, as described under 6.5.
Put the switch on the control box to the required mode of
operation.
9. Maintenance and Repair
In case of a defect of the pump, a repair shall be
carried out only by the manufacturer or through an au-
thorized workshop. Modifications of the pump must be
confirmed by the manufacturer. Only HOMA spare parts
shall be used.
In accordance with the product liability law we point
out that we shall not be liable for damages caused by our
product due to unauthorized repair by persons other than
the manufacturer or an authorized workshop or due to the
use of spare parts other than original HOMA parts. The
same product liability limitations are valid for accessories.
Before maintenance or repair disconnect the pump
from the power supply to avoid accidental starting of the
pump!
Before maintenance or repair make sure that all rotat-
ing parts stand still!
Before carrying out maintenance and service, the
pump must be thoroughly flushed with clean water. Rinse
the pump parts in clean water after dismanteling.
At pump types with oil chamber an overpressure can
escape with loosening of the oil chamber control screw.
Screw only when pressure balance took place.
Pumps running under normal operation conditions should
be inspected at least once a year. If the pumped liquid is
very muddy or sandy or if the pump is operating continu-
ously, the pump should be inspected every 1.000 operat-
ing hours.
For long and trouble-free operation of the pump, following
points should be checked regularly:
- Nominal current (A):
Check with amp-meter.
- Pump parts and impeller:
Check for possible wear.
Replace defective parts.
- Ball bearings: Check the shaft for noisy or heavy opera-
tion (turn the shaft by hand). Replace defective ball bear-
ings. A general overhaul of the pump is usally required in
case of defective ball bearings or poor motor function.
This work must be carried out by an authorized
service workshop.
- Cable entry
: Make sure that the cable entry is watertight
and that the cables are not bent sharply and/or pinched.
Additionally at pump types with oil chamber:
- Oil level and oil condition in oil chamber:
Put the pump in horizontal position, so that the screw of
the oil chamber is above (at larger pumps: one of both
screws). Remove the screw and infer a small quantity of
oil. The oil becomes greyish white like milk if it contains
water. This may be the result of defective shaft seal.
In this case leave the condition of the shaft seals by a
HOMA Service to examine.
The oil should be replaced after 3000 operating hours.
Oil type: Shell Tellus C22, degradable HOMA-Atox (avail-
able on request). Used oil is to be disposed accordingly.
Servicing Contract
For a regular expert execution of all necessary mainte-
nance and inspection we recommend the conclusion of a
servicing contract by our HOMA Service. Please contact
our HOMA customer service.
10. Fault Finding Chart
Before maintenance or repair disconnect the pump from
the power supply to avoid accidental starting of the pump!
Fault Cause Remedy
Motor does not start.
Fuses blow or motor
starter trips out imme-
diately.
Caution: Do not start
again!
•
Supply failure; short-
circuit; earth-
leakage fault in
cable or motor wind-
ing
•
Have the cable and
motor checked and
repaired by a quali-
fied electrician.
•
Fuses blow due to
use of wrong type of
fuse.
•
Install fuses of the
correct type.
•
Impeller blocked by
impurities.
• Clean the impeller.
•
Level switch out of
adjustment or defec-
tive.
• Check the level
switch.
Pump operates, but
motor starter trips out
after a short while.
• Low setting of
thermal relay in
motor starter.
• Set the relay in
accordance with
the specifications
on the pump label.
•
Increased current
consumption due to
large voltage drop.
•
Measure the
voltage between
two motor phases.
Tolerance: ±10%
(±5% for explosion-
proof pumps).
•
Impeller blocked by
impurities. Increased
current consumption
in all three phases.
• Clean the impeller.
Pump operates at
below-standard per-
formance and power
consumption.
•
Impeller blocked by
impurities.
• Clean the impeller.
•
Wrong direction of
rotation.
•
Check the direction
of rotation and
possibly inter-
change two phases
(see section 6.5).
Pump operates, but
gives no liquid.
•
Discharge valve
closed or blocked.
•
Check the dis-
charge valve and
open and/or clean.
•
Non-return valve
blocked
•
Clean the non-
return valve.
•
Air in pump. • Vent the pump.
Pump cycling between
start and stop.
• Level switch out of
adjustment or de-
fective.
• Check the level
switch.
Содержание
- Baureihe series ch 406 ch 412 ch 410 ch 411 ch 426 ch 446 1
- Montage und bedienungsanleitung installation and operation instruction manual 1
- Inhaltsverzeichnis 3
- Konformitätserklärung 3
- Einsatz und technische beschreibung 4
- Sicherheitshinweise 4
- Elektroanschluss 5
- Garantie 5
- Transport und lagerung 5
- Montage und installation 6
- Inbetriebnahme 7
- Wartung und reparatur 7
- Störungen ursache abhilfe 8
- Um einen problemlosen betrieb der pumpe langfristig zu erreichen sollten bei wartungen stets zumindest die nachfolgenden überprüfungen vorgenommen werden stromaufnahme a mit meßgerät kontrollieren und mit dem sollwert betriebspunkt oder nennstromangabe auf dem typenschild vergleichen pumpengehäuse und laufrad auf sichtbaren verschleiß prüfen ggf austauschen wellenlager durch drehen der welle auf freien und geräuschlosen lauf prüfen bei schäden ist eine generalüberholung durch eine homa fachwerkstatt bzw den werkskundendienst notwendig kabel und kabeleinführung auf wasserdichtheit oder beschädigungen prüfen sichtprüfung zusätzlich bei pumpentypen mit ölsperrkammer ölstand und ölzustand pumpe horizontal legen so dass sich die ölkammerschraube bei größeren pumpen eine der beiden ölkammerschrauben oben befindet die schraube entfernen und eine geringe menge öl entnehmen wenn das öl trübe oder milchig ist deutet dies auf eine schadhafte wellenabdichtung hin in diesem fall den zustand der wel 8
- Vor jeder wartung pumpe vom stromnetz trennen netzstecker ziehen 8
- Wartungsvertrag wartungsvertrag zur regelmäßigen fachmännischen durchführung aller notwendigen wartungs und kontrollarbeiten empfehlen wir den abschluss eines wartungsvertrages durch unseren homa wartungsservice bitte wenden sie sich an unseren werkskundendienst 8
- Garantiebedingungen 9
- Garantieschein 9
- Homa vertragskundendienste im bundesgebiet 9
- Monate garantie 9
- Contents 10
- Declaration of conformity 10
- Applications and technical description 11
- Safety warning 11
- Electrical connection 12
- Transportation and storage 12
- Warranty 12
- Installation 13
- Additionally at pump types with oil chamber oil level and oil condition in oil chamber put the pump in horizontal position so that the screw of the oil chamber is above at larger pumps one of both screws remove the screw and infer a small quantity of oil the oil becomes greyish white like milk if it contains water this may be the result of defective shaft seal in this case leave the condition of the shaft seals by a homa service to examine the oil should be replaced after 3000 operating hours oil type shell tellus c22 degradable homa atox avail able on request used oil is to be disposed accordingly servicing contract for a regular expert execution of all necessary mainte nance and inspection we recommend the conclusion of a servicing contract by our homa service please contact our homa customer service 14
- At pump types with oil chamber an overpressure can escape with loosening of the oil chamber control screw screw only when pressure balance took place pumps running under normal operation conditions should be inspected at least once a year if the pumped liquid is very muddy or sandy or if the pump is operating continu ously the pump should be inspected every 1 00 operat ing hours for long and trouble free operation of the pump following points should be checked regularly nominal current a check with amp meter 14
- Ball bearings check the shaft for noisy or heavy opera tion turn the shaft by hand replace defective ball bear ings a general overhaul of the pump is usally required in case of defective ball bearings or poor motor function this work must be carried out by an authorized service workshop 14
- Before carrying out maintenance and service the pump must be thoroughly flushed with clean water rinse the pump parts in clean water after dismanteling 14
- Before maintenance or repair disconnect the pump from the power supply to avoid accidental starting of the pump 14
- Before maintenance or repair make sure that all rotat ing parts stand still 14
- Cable entry make sure that the cable entry is watertight and that the cables are not bent sharply and or pinched 14
- Fault cause remedy 14
- Fault finding chart 14
- In accordance with the product liability law we point out that we shall not be liable for damages caused by our product due to unauthorized repair by persons other than the manufacturer or an authorized workshop or due to the use of spare parts other than original homa parts the same product liability limitations are valid for accessories 14
- In case of a defect of the pump a repair shall be carried out only by the manufacturer or through an au thorized workshop modifications of the pump must be confirmed by the manufacturer only homa spare parts shall be used 14
- Maintenance and repair 14
- Never let the pump run dry for a long time of period as it will destroy the pump danger of overheating 14
- Pump parts and impeller check for possible wear replace defective parts 14
- Start the pump when the system has been filled with liquid and vented open the isolating valves check the position of the floatswitches if necessary check the di rection of rotation of the pump as described under 6 put the switch on the control box to the required mode of operation 14
- Start up 14
- Months of warranty 15
- Pump type no correspond to our warranty conditions we achieve 15
- Warranty conditions 15
- Warranty receipt 15
- Anschlussdiagramme wiring diagrams 16
- Anschlussdigramm netzanschluss standardmotor direkt start dol stern schaltung der wicklungen 16
- C s1 dichtungsüberwachung oil chamber seal conditions sensor 16
- C s1 s2 dichtungsüberwachung oil chamber seal conditions sensor 16
- Ex ausführung model ex t1 t2 temperaturfühler ca 140 c temperatur sensors regulator approx 13 16
- Normal ausführung standard model t1 t3 temperaturfühler ca 130 c nicht serienmäßig auf wunsch lieferbar temperatur sensors regulator approx 13 16
- Wiring diagram starter connection pump motor direct on_line start dol star connection of the stator windings 16
- Baumaße dimensions 17
- Ersatzteilliste achtung die untenstehenden listen enthalten teile die nicht in jedem pumpentyp vorhanden sind deshalb bei ersatzteilbestellung bitte immer angeben pumpentyp baujahr siehe typenschild auf der pumpe zeichnungsposition xx genaue positionsnummer bitte aus der ersatzteilzeichnung entnehmen und bei bestel lung angeben siehe unten artikelbezeichnung siehe unten gewünschte stückzahl 20
- Ersatzteilliste und zeichnungen 20
- Part list attention the following list contains parts that do not correspond to every pump type for spare part orders please always give pump type the year of construction see the pump label position number xx take the exact position number from the drawing of the specific pump model see hereafter part description see hereafter required quantity 20
- Spare parts 20
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