BMW R1150GS (2000) [170/311] Checking adjusting fully assembled length of gearbox shafts and selector drum

BMW R1150GS (2000) [170/311] Checking adjusting fully assembled length of gearbox shafts and selector drum
23.19
Checking/adjusting fully assembled
length of gearbox shafts and selector
drum
Checking/adjusting fully-assembled length of
intermediate shaft
e Caution:
Check and adjust the fully assembled length as de-
scribed below and install a spacing washer of the
correct thickness.
Before measuring, always make sure that the
grooved ball bearings are pressed fully home, even
if the shaft has not been disassembled and reas-
sembled.
Position dial gauge, BMW No. 23 4 762, in rear
locating bore of stand, BMW No. 23 4 761, and
set to 0.2 mm (0.008 in) preload.
Using dial gauge, zero to dimension A of the
zero gauge, BMW No. 23 4 763.
Pull off the input-side grooved ball bearing with
universal puller, BMWNo.007500.
Remove the spacing washer.
Place reference washer, BMW No. 23 4 765, on
the intermediate shaft.
Place the grooved ball bearing on the reference
washer.
Insert intermediate shaft in measuring stand.
Using the dial gauge, measure the deviation from
zero of dimension B at the inner bearing race.
Deviation from zero is equivalent to the thickness
C of spacer (1).
Place a spacer (1) of the correct thickness on
the bearing inner ring and check deviation from
zero.
A = B + C
e Caution:
The maximum deviation from zero must not be ex-
ceeded.
Remove the intermediate shaft from the measur-
ing fixture.
Take off spacing washer, grooved ball bearing
and reference washer.
Place a spacing washer (1) of the correct thick-
ness on the intermediate shaft and press on the
grooved ball bearing.
Reference dimension for intermediate shaft:
Maximum deviation from zero .................................
............................... -0.050 mm (-0.002...0.00 in)
0
90
10
20
30
40
50
60
70
80
0
90
10
20
30
40
50
60
70
80
0
90
10
20
30
40
50
60
70
80
KR230181
23 4 763
23 4 761
23 4 762
23 4 765
0.2
1
3
2
1
C
B
A

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