![BMW R1150GS (2000) [291/311] Relay positions fuse assignments central electrical equipment box](/img/pdf.png)
BMW R1150GS (2000) [291/311] Relay positions fuse assignments central electrical equipment box
![BMW R1150GS (2000) [291/311] Relay positions fuse assignments central electrical equipment box](/views2/1121018/page291/bg123.png)
61.6
Relay positions/fuse assignments
(central electrical equipment box)
Relay positions
1. Flasher unit
2. Indicator damping
3. Coded plug for Motronic
4. Starter motor relay
5. Relief relay
6. Horn relay
7. Fuel pump relay
8. Motronic relay
9. ABS warning relay
Fuse assignments
(No. 1 on left, looking forwards)
1. Instrument cluster, indicator damping,
brake light ................................................... 4 A
2. Parking light, tail light .................................. 4 A
3. RID, power socket ..................................... 15 A
4. Horn.......................................................... 7.5 A
5. Motronic, diagnostic plug........................... 10 A
6. Fuel pump ................................................. 10 A
7. Heated handlebar grips ............................... 4 A
R21610010
9
8
7
6
5
1
2
3
4
R21610010
7
1
Содержание
- Repair manual 1
- Introduction 3
- Bmw motorrad maintenance schedule r 1100 s r 850 1200 c r 1150 gs 4
- Bmw motorrad pre delivery check r 1100 s r 850 1200 c r 1150 gs 5
- Bmw motorrad service data r 1150 gs 6
- Item desired value unit of measurement specification 6
- General table of contents 7
- Contents 9
- Maintenance and general instructions 9
- Table of operating fluids 9
- Tightening torques 9
- Tightening torques and table of consumables pre delivery check maintenance 9
- Attaching adhesive label 10
- Check the shipping crate for damage 10
- Checking engine oil when engine is cold topping up if necessary 10
- Checking headlight beam angle adjusting if necessary 10
- Checking that delivery is complete 10
- Checking tightness of rear wheel studs 10
- Checking tyre pressures 10
- Contents pre delivery check 10
- Disengaging and raising the fuel tank 10
- Filling and charging the battery 10
- Final cleaning 10
- Final inspection and function check 10
- General view of crated motorcycle 10
- Handing over the motorcycle 10
- In case of damage in germany 10
- In case of damage in importer markets 10
- Inspecting motorcycle for damage 10
- Install the windscreen 10
- Installing remaining items on motorcycle 10
- Installing sump guard 10
- Pre delivery check 10
- Unpacking the motorcycle 10
- Changing engine oil replacing oil filter element 11
- Changing oil in gearbox 11
- Changing the oil in the rear wheel drive 11
- Checking battery fluid level and topping up if necessary cleaning and greasing the battery posts 11
- Checking brake disc wear 11
- Checking brake fluid level 11
- Checking brake pads and discs for wear replacing 11
- Checking brake system for correct operation and freedom from leaks repairing replacing if necessary 11
- Checking front brake pad wear 11
- Checking rear brake pad wear 11
- Contents maintenance 11
- Front brake 11
- Key to maintenance intervals 11
- Maintenance 11
- Reading out moditec fault memory 11
- Rear brake 11
- Replacing brake pads front brake 11
- Replacing brake pads rear brake 11
- Replacing fuel filter 11
- Replacing intake air filter element 11
- Replacing poly v belt 11
- Bleeding front brake circuit changing brake fluid 12
- Bleeding rear brake circuit changing brake fluid 12
- Changing brake fluid and bleeding brake system 12
- Changing the clutch fluid 12
- Checking adjusting valve clearances 12
- Checking clutch operating fluid level 12
- Checking freedom of throttle cable checking for chaffing and kinks replacing if necessary checking throttle cable play checking and adjusting idle speed and throttle valve synchronisation 12
- Checking function of side stand contact switch 12
- Checking rear wheel bearing play by tilting wheel 12
- Checking replacing spark plugs 12
- Checking swinging arm bearings adjusting if necessary 12
- Checking tightness of rear wheel studs 12
- Contents maintenance 12
- Final inspection with road safety and functional check 12
- Greasing the side stand pivot 12
- Tightening cylinder heads 12
- Tightening torques 13
- Table of operating fluids 20
- General view of crated motorcycle 21
- Pre delivery check 21
- Check the shipping crate for damage 22
- In case of damage in germany 22
- In case of damage in importer markets 22
- Unpacking the motorcycle 22
- Checking that delivery is complete 23
- Inspecting motorcycle for damage 23
- Install the windscreen 24
- Installing remaining items on motorcycle 24
- Installing sump guard 25
- Disengaging and raising the fuel tank 26
- Filling and charging the battery 26
- Checking engine oil when engine is cold topping up if necessary 27
- Attaching adhesive label 28
- Checking headlight beam angle adjusting if necessary 28
- Checking tightness of rear wheel studs 28
- Checking tyre pressures 28
- Final cleaning 29
- Final inspection and function check 29
- Handing over the motorcycle 29
- Changing engine oil replacing oil filter element 30
- Key to maintenance intervals 30
- Maintenance 30
- Reading out moditec fault memory 30
- Changing oil in gearbox 31
- Changing the oil in the rear wheel drive 31
- Replacing fuel filter 32
- Checking battery fluid level and topping up if necessary cleaning and greasing the battery posts 34
- Replacing intake air filter element 34
- Replacing poly v belt 35
- Checking brake fluid level 36
- Checking brake system for correct operation and freedom from leaks repairing replacing if necessary 36
- Front brake 36
- Max min 36
- Rear brake 36
- Checking brake disc wear 37
- Checking brake pads and discs for wear replacing 37
- Checking front brake pad wear 37
- Checking rear brake pad wear 37
- Replacing brake pads front brake 38
- Replacing brake pads rear brake 38
- Bleeding front brake circuit changing brake fluid 39
- Changing brake fluid and bleeding brake system 39
- Bleeding rear brake circuit changing brake fluid 41
- Max min 41
- Changing the clutch fluid 42
- Checking clutch operating fluid level 42
- Checking rear wheel bearing play by tilting wheel 43
- Checking swinging arm bearings adjusting if necessary 43
- Checking tightness of rear wheel studs 43
- Checking function of side stand contact switch 44
- Checking replacing spark plugs 44
- Greasing the side stand pivot 44
- Checking adjusting valve clearances 45
- Tightening cylinder heads 45
- Checking freedom of throttle cable checking for chaffing and kinks replacing if necessary checking throttle cable play checking and adjusting idle speed and throttle valve synchronisation 46
- Final inspection with road safety and functional check 47
- Assembling pistons 48
- Checking pistons and cylinders 48
- Contents 48
- Cooling oil circuit 48
- Cutaway drawing of engine 48
- Disassembling assembling valve gear carrier 48
- Disassembling checking repairing and reassembling cylinder head 48
- Disassembling engine 48
- Engine 48
- Locking the engine at tdc 48
- Lubricating oil circuit 48
- Remove valve gear carrier 48
- Removing and disassembling piston 48
- Removing and installing alternator mount cover with engine installed 48
- Removing and installing chain tensioner 48
- Removing and installing conrod 48
- Removing cylinder 48
- Removing cylinder head 48
- Removing cylinder head cover 48
- Removing engine 48
- Technical dat 48
- Assembling engine 49
- Assembling engine block 49
- Checking conrods 49
- Contents 49
- Disassembling crankcase 49
- Installing auxiliary shaft drive 49
- Installing auxiliary shaft timing chains 49
- Installing clutch housing 49
- Installing conrods 49
- Installing crankshaft 49
- Installing oil pump 49
- Installing piston 49
- Installing radial shaft seals on crankshaft 49
- Installing timing chain tensioning and slide rails 49
- Measuring big end bearing play 49
- Measuring crankshaft bearing play 49
- Removing alternator mount cover 49
- Removing and installing oil intake strainers 49
- Removing and installing oil thermostat 49
- Removing auxiliary shaft drive 49
- Removing conrods 49
- Removing crankshaft auxiliary shaft and timing chain tensioning and slide rails 49
- Removing oil pump 49
- Removing radial shaft seal from crankshaft with engine installed 49
- Replacing oil level sight glass 49
- Replacing radial shaft seal in alternator mount cover 49
- Adjusting valve clearances 50
- Contents 50
- Installing alternator 50
- Installing alternator mount cover 50
- Installing cylinder 50
- Installing cylinder head 50
- Installing engine 50
- Installing left cylinder head 50
- Installing magnetic gate belt pulley 50
- Installing right cylinder head 50
- Cutaway drawing of engine 59
- Lubricating oil circuit 60
- Cooling oil circuit 61
- Removing engine 62
- Disassembling engine 66
- Removing cylinder head cover 67
- Locking the engine at tdc 68
- Removing and installing chain tensioner 69
- Remove valve gear carrier 70
- Disassembling assembling valve gear carrier 71
- Removing cylinder head 73
- Rs110110 73
- Disassembling checking repairing and reassembling cylinder head 74
- Removing and disassembling piston 78
- Removing cylinder 78
- Assembling pistons 79
- Checking pistons and cylinders 79
- Removing and installing conrod 80
- Removing alternator mount cover 81
- Removing and installing alternator mount cover with engine installed 81
- Replacing radial shaft seal in alternator mount cover 81
- Removing auxiliary shaft drive 82
- Removing oil pump 83
- Removing radial shaft seal from crankshaft with engine installed 84
- Disassembling crankcase 85
- Remove screws on right side 85
- Rs110261 85
- Turn engine on to its side 85
- Remove screws on left side 86
- Remove upper section of crankcase 86
- Rs110260 86
- Turn engine on to its side 86
- Checking conrods 88
- Removing and installing oil intake strainers 88
- Removing and installing oil thermostat 88
- Removing conrods 88
- Replacing oil level sight glass 88
- Measuring crankshaft bearing play 89
- Measuring big end bearing play 91
- Assembling engine 92
- Installing conrods 92
- Installing auxiliary shaft timing chains 93
- Installing crankshaft 93
- Installing timing chain tensioning and slide rails 93
- Assembling engine block 94
- Clean and degrease sealing faces arrow and coat with 3 bond 1209 94
- Secure the timing chain with rubber band 1 to the timing chain tensioner and slide rail 94
- Installing radial shaft seals on crankshaft 97
- Installing clutch housing 98
- Installing oil pump 99
- Installing auxiliary shaft drive 100
- Installing piston 101
- Installing cylinder 102
- Installing cylinder head 103
- Adjusting valve clearances 104
- Installing right cylinder head 105
- Installing left cylinder head 106
- Installing alternator mount cover 108
- Installing magnetic gate belt pulley 108
- Installing alternator 110
- Installing engine 111
- Checking alternator 112
- Checking armature for short to ground earth 112
- Checking ignition coil resistance 112
- Checking starter motor 112
- Checking starter relay 112
- Contents 112
- Disassembling assembling alternator 112
- Disassembling assembling alternator option 50 a 112
- Disassembling assembling starter motor 112
- Engine electrics 112
- Removing and installing alternator 112
- Removing and installing coil and ignition lead 112
- Removing and installing magnetic gate 112
- Removing and installing starter motor 112
- Replacing carbon brushes 112
- Technical dat 112
- Timing the ignition 112
- Checking ignition coil resistance 116
- Removing and installing coil and ignition lead 116
- Removing and installing alternator 117
- Checking alternator 118
- Checking armature for short to ground earth 118
- Disassembling assembling alternator 118
- Checking alternator 119
- Checking armature for short to ground earth 119
- Disassembling assembling alternator option 50 a 119
- Removing and installing starter motor 120
- Checking starter motor 121
- Checking starter relay 121
- Disassembling assembling starter motor 121
- Replacing carbon brushes 121
- Removing and installing magnetic gate 122
- Timing the ignition 123
- Contents 124
- Fuel preparation and control 124
- Removing and installing air filter housing 124
- Removing and installing motronic control unit 124
- Removing and installing throttle valve potentiometer 124
- Removing and installing trottle valve stub pipe 124
- Technical dat 124
- Removing and installing air filter housing 128
- Removing and installing trottle valve stub pipe 129
- Removing and installing motronic control unit 130
- Removing and installing throttle valve potentiometer 130
- Contents 131
- Fuel tank and lines 131
- Removing and installing fuel distributor and pressure regulator 131
- Removing and installing fuel filter 131
- Removing and installing fuel filter fuel pump and fuel level sensor 131
- Removing and installing fuel pump and fuel level sensor 131
- Removing and installing fuel tank 131
- Removing and installing roll over valve 131
- Technical dat 131
- Removing and installing fuel tank 135
- Removing and installing roll over valve 136
- Removing and installing fuel filter 137
- Removing and installing fuel filter fuel pump and fuel level sensor 137
- Removing and installing fuel pump and fuel level sensor 137
- Removing and installing fuel distributor and pressure regulator 138
- Contents 139
- Exhaust system 139
- Removing and installing exhaust manifolds 139
- Removing and installing exhaust system 139
- Removing and installing silencer and front silencer 139
- Removing and installing exhaust system 141
- Removing and installing silencer and front silencer 141
- Removing and installing exhaust manifolds 142
- Clutch 143
- Contents 143
- Filling bleeding clutch line 143
- Installing clutch 143
- Removing and installing clutch 143
- Removing and installing clutch hydraulic line 143
- Removing and installing clutch slave cylinder 143
- Removing clutch 143
- Technical dat 143
- Removing and installing clutch 147
- Removing clutch 147
- Installing clutch 149
- Removing and installing clutch hydraulic line 150
- Removing and installing clutch slave cylinder 150
- Filling bleeding clutch line 151
- Checking adjusting fully assembled length of gearbox shafts and selector drum 152
- Checking endplay 152
- Contents 152
- Disassembling assembling input shaft 152
- Disassembling assembling selector shaft 152
- Disassembling gearbox 152
- Disassembling reassembling output shaft 152
- Gearbox sectional drawing 152
- Removing and installing gear shift lever 152
- Removing gearbox housing 152
- Removing gearbox shafts 152
- Removing installing gearbox 152
- Removing selector drum 152
- Replacing grooved ball bearings of intermediate shaft 152
- Replacing the shaft sealing rings in the gearbox housing and gearbox cover 152
- Shimming selector shaft 152
- Technical dat 152
- Transmission 152
- Assembling gearbox 153
- Contents 153
- Installing gearbox housing 153
- Installing input output and intermediate shafts 153
- Installing selector drum 153
- Installing selector shaft 153
- Gearbox sectional drawing 156
- Removing and installing gear shift lever 158
- Removing installing gearbox 158
- Replacing the shaft sealing rings in the gearbox housing and gearbox cover 160
- 4 722 23 4 723 161
- Disassembling gearbox 162
- Removing gearbox housing 162
- Disassembling assembling selector shaft 163
- Removing selector drum 163
- Removing gearbox shafts 164
- Replacing grooved ball bearings of intermediate shaft 164
- Disassembling assembling input shaft 165
- Disassembling reassembling output shaft 167
- 19 18 16 15 168
- Nd gear 168
- Rd gear 168
- St gear 168
- Th gear 168
- Checking endplay 169
- Checking adjusting fully assembled length of gearbox shafts and selector drum 170
- Shimming selector shaft 174
- Assembling gearbox 175
- Installing input output and intermediate shafts 175
- Installing selector drum 176
- Installing selector shaft 176
- Installing gearbox housing 177
- Assembling telescopic fork 179
- Checking friction at ball joint angular contact ball bearing 179
- Contents 179
- Disassembling assembling leading link 179
- Disassembling assembling telescopic fork 179
- Disassembling telescopic fork 179
- Front forks 179
- Measuring telescopic fork 179
- Removing and installing fork bridge 179
- Removing and installing front spring strut 179
- Removing and installing leading link 179
- Removing and installing slider tube bridge 179
- Removing and installing telescopic fork 179
- Removing and installing telescopic fork without fork bridge 179
- Technical dat 179
- Removing and installing telescopic fork 183
- Removing and installing telescopic fork without fork bridge 183
- Removing and installing fork bridge 184
- 5 672 31 5 671 186
- Checking friction at ball joint angular contact ball bearing 186
- Removing and installing slider tube bridge 186
- Assembling telescopic fork 187
- Disassembling assembling telescopic fork 187
- Disassembling telescopic fork 187
- Measuring telescopic fork 188
- 5 601 31 5 603 189
- Disassembling assembling leading link 189
- Removing and installing front spring strut 189
- Removing and installing leading link 189
- Checking and adjusting operating clearance at front brake clutch levers 190
- Contents 190
- Disassembling bowden cable divider 190
- Removing and installing bowden cable divider bowden cable for throttle actuation and starting speed increase 190
- Removing and installing brake piston in handlebar fitting 190
- Removing and installing clutch piston in handlebar fitting 190
- Removing and installing handlebar 190
- Removing and installing left handlebar fitting 190
- Removing and installing right handlebar fitting 190
- Steering 190
- Technical dat 190
- Removing and installing left handlebar fitting 194
- Removing and installing right handlebar fitting 195
- Removing and installing brake piston in handlebar fitting 196
- Removing and installing clutch piston in handlebar fitting 197
- Checking and adjusting operating clearance at front brake clutch levers 198
- Removing and installing handlebar 199
- Removing and installing bowden cable divider bowden cable for throttle actuation and starting speed increase 200
- Disassembling bowden cable divider 201
- Assembling and installing crown wheel 202
- Assembling input bevel pinion 202
- Checking and adjusting backlash 202
- Checking tooth contact pattern 202
- Contents 202
- Disassembling input bevel pinion 202
- Installing drive shaft 202
- Installing housing cover 202
- Installing input bevel pinion 202
- Installing rear wheel drive 202
- Installing sliding element 202
- Rear wheel drive 202
- Removing and disassembling crown wheel 202
- Removing and installing flexible gaiter 202
- Removing and installing rear swinging arm 202
- Removing and installing spring strut 202
- Removing and installing taper roller bearing 202
- Removing and installing taper roller bearing in rear wheel drive 202
- Removing disassembling reassembling and installing rear wheel drive 202
- Removing drive shaft 202
- Removing input bevel pinion 202
- Removing rear swinging arm 202
- Removing rear wheel drive 202
- Shimming housing cover 202
- Shimming input bevel pinion and crown wheel 202
- Technical dat 202
- Contents 203
- Installing rear swinging arm 203
- Removing and installing taper roller bearing in rear wheel drive 206
- Removing disassembling reassembling and installing rear wheel drive 206
- Removing rear wheel drive 206
- Removing input bevel pinion 207
- Disassembling input bevel pinion 208
- Installing input bevel pinion 210
- Removing and disassembling crown wheel 212
- Assembling and installing crown wheel 213
- Shimming input bevel pinion and crown wheel 214
- Checking tooth contact pattern 215
- Checking and adjusting backlash 216
- Installing housing cover 217
- Installing sliding element 217
- Shimming housing cover 217
- Installing rear wheel drive 218
- Removing and installing spring strut 219
- Removing and installing rear swinging arm 220
- Removing rear swinging arm 220
- Installing drive shaft 221
- Removing and installing flexible gaiter 221
- Removing and installing taper roller bearing 221
- Removing drive shaft 221
- Installing rear swinging arm 222
- Abs sensor gap front adjusting 223
- Adjusting rear abs sensor gap 223
- Brakes 223
- Checking and adjusting play of piston rod 223
- Checking and adjusting sensor gap 223
- Contents 223
- Disassembling and assembling front brake caliper 223
- Disassembling and assembling rear brake caliper 223
- Installing the abs relay 223
- Installing the abs unit 223
- Marking sensor ring 223
- Marking sensor wheel 223
- Removing abs relay 223
- Removing and installing abs relay and relay socket 223
- Removing and installing abs unit 223
- Removing and installing filler adapter 223
- Removing and installing footbrake lever 223
- Removing and installing front abs sensor 223
- Removing and installing front brake caliper 223
- Removing and installing front brake disc 223
- Removing and installing rear abs sensor 223
- Removing and installing rear brake caliper 223
- Removing and installing rear brake disc mounted on rear wheel hub 223
- Removing and installing rear brake master cylinder 223
- Removing the abs unit 223
- Technical dat 223
- Contents 224
- Installing the abs relay base 224
- Removing abs relay socket 224
- Removing and installing brake line with abs 224
- Removing and installing front brake line 224
- Removing and installing rear brake line 224
- Removing and installing front brake caliper 226
- Disassembling and assembling front brake caliper 227
- Removing and installing filler adapter 228
- Removing and installing rear brake caliper 229
- Disassembling and assembling rear brake caliper 230
- Removing and installing front brake disc 231
- Removing and installing rear brake disc mounted on rear wheel hub 232
- Removing and installing front abs sensor 233
- Abs sensor gap front adjusting 234
- Checking and adjusting sensor gap 234
- Marking sensor ring 234
- Removing and installing rear abs sensor 235
- Adjusting rear abs sensor gap 236
- Checking and adjusting sensor gap 236
- Marking sensor wheel 236
- Removing and installing rear brake master cylinder 237
- Checking and adjusting play of piston rod 238
- Removing and installing footbrake lever 238
- Removing and installing abs unit 239
- Removing the abs unit 239
- Installing the abs unit 240
- Removing abs relay 240
- Removing and installing abs relay and relay socket 240
- Installing the abs relay 241
- Removing abs relay socket 241
- Installing the abs relay base 242
- Removing and installing rear brake line 244
- Centering lateral runout 245
- Centering the wheel rim 245
- Checking front rear wheel rim for runout 245
- Contents 245
- Installing rear wheel 245
- Installing the front wheel 245
- Removing and installing front wheel 245
- Removing and installing wheel bearings 245
- Removing front wheel 245
- Removing installing rear wheel 245
- Removing installing spokes 245
- Removing rear wheel 245
- Static balancing of front wheel rear wheel 245
- Technical dat 245
- Wheels and tyres 245
- Installing the front wheel 249
- Removing and installing front wheel 249
- Removing front wheel 249
- Removing and installing wheel bearings 250
- Installing rear wheel 252
- Removing installing rear wheel 252
- Removing rear wheel 252
- Static balancing of front wheel rear wheel 253
- Checking front rear wheel rim for runout 254
- Centering lateral runout 255
- Centering the wheel rim 255
- Removing installing spokes 255
- Checking running gear 256
- Contents 256
- Measuring the leading link 256
- Measuring wheel track offset 256
- Overall view frame 256
- Removing and installing bottom section of mudguard 256
- Removing and installing fairing bracket 256
- Removing and installing frame tail section 256
- Removing and installing front footrest plate 256
- Removing and installing front mudguard 256
- Removing and installing left footrest plate 256
- Removing and installing luggage rack 256
- Removing and installing main centre stand 256
- Removing and installing number plate carrier 256
- Removing and installing rear footrest plate 256
- Removing and installing right footrest plate 256
- Removing and installing side stand 256
- Removing and installing top section of mudguard 256
- Removing and installing windscreen 256
- Removing installing frame 256
- Removing installing rear mudguard 256
- Technical dat 256
- Overall view frame 260
- Removing and installing main centre stand 261
- Removing and installing side stand 262
- Removing and installing bottom section of mudguard 263
- Removing and installing front mudguard 263
- Removing and installing top section of mudguard 264
- Removing and installing windscreen 265
- Removing and installing fairing bracket 266
- Removing and installing luggage rack 267
- Removing and installing number plate carrier 268
- Removing installing rear mudguard 269
- Removing and installing rear footrest plate 270
- Removing and installing front footrest plate 271
- Removing and installing right footrest plate 271
- Removing and installing left footrest plate 272
- Removing installing frame 273
- Removing and installing frame tail section 274
- Checking running gear 275
- Measuring wheel track offset 275
- Measuring the leading link 277
- Contents 278
- Equipment 278
- Removing and installing helmet lock 278
- Removing and installing ignition light switch 278
- Removing and installing ignition switch steering lock 278
- Removing and installing lock barrel 278
- Removing and installing lock barrel for fuel tank filler cap 278
- Removing and installing seat lock 278
- Removing and installing ignition light switch 280
- Removing and installing ignition switch steering lock 280
- Removing and installing lock barrel 280
- Removing and installing lock barrel for fuel tank filler cap 281
- Removing and installing helmet lock 282
- Removing and installing lock barrel 282
- Removing and installing seat lock 282
- Contents 283
- Disassembling assembling seat 283
- Disassembling assembling seat 285
- Contents 286
- General electrical equipment 286
- Disassembling assembling central electrical equipment box 290
- Removing and installing central electrical equipment box 290
- Relay positions fuse assignments central electrical equipment box 291
- Wiring harness routing frame abs 292
- Wiring harness routing central electrical equipment box output 294
- Removing and installing battery holder 302
- Contents 303
- Instruments 303
- Removing and installing instrument panel 303
- Technical dat 303
- Removing and installing instrument panel 306
- Contents 307
- Lights 307
- Removing and installing front indicators 307
- Removing and installing headlight 307
- Technical dat 307
- Removing and installing headlight 310
- Removing and installing front indicators 311
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