Yamaha JOG CS50 (Z) (2002) [109/204] Radiator and water pump

Содержание

• Service manual p.1
• Table of contents p.1
• Notice p.3
• Important information p.3
• Detailed diagram p.4
• Format of this manual p.4
• Manual format p.4
• Important characteristics p.4
• How to use this manual p.4
• Gen info p.5
• Trbl shtg p.5
• Chk adj p.5
• Illustrated symbols p.5
• Electrical system p.6
• Carburetor p.6
• Engine p.6
• Cooling system p.6
• General information p.6
• Chassis p.6
• Troubleshooting p.6
• Table of contents p.6
• Specifications p.6
• Periodic checks and adjustments p.6
• Gen info p.8
• Chapter 1 general information p.8
• General information p.8
• Scooter identification p.9
• Gen info p.9
• Identification of scooter p.9
• General information p.9
• Important information p.10
• Gen info p.10
• Important information p.11
• Gen info p.11
• Special tools p.12
• Gen info p.12
• Special tools p.13
• Gen info p.13
• Specifications p.15
• Chapter 2 specifications p.15
• Specifications p.16
• General specifications p.16
• General specifications p.17
• Maintenance specifications p.18
• Maintenance specifications p.19
• Maintenance specifications p.20
• Maintenance specifications p.21
• All specification data in this manual are listed in si and metric units use this table to convert metric unit data to imperial unit data p.22
• Mm 8 mm 15 1 p.22
• Mm 6 mm 6 0 p.22
• Mm 14 mm 85 8 22 mm 16 mm 130 13 p.22
• Mm 12 mm 55 5 p.22
• Mm 10 mm 30 3 p.22
• Metric to imperial p.22
• General tightening torque specifications p.22
• Ex metric multiplier imperial mm x 0 3937 in 2 mm x 0 3937 0 8 in p.22
• Conversion table general tightening torques specifications p.22
• Conversion table p.22
• A b general tightening p.22
• This chart specifies tightening torques for standard fasteners with a standard iso thread pitch tightening torque specifications for special components or assemblies are provi ded for each chapter of this manual to avoid warpage tighten multi fastener assemblies in a crisscross pattern and progressive stages until the specified tightening torque is reached unless otherwise specified tighte ning torque specifications require clean dry threads components should be at room temperature p.22
• Nut bolt torques p.22
• Nm m kg p.22
• Tightening torques p.23
• Tightening torques p.24
• Cooling system l c version only p.25
• Cooling system p.25
• Cable routing p.26
• Cable routing p.27
• Cable routing p.28
• Periodic checks and ajustments p.30
• Chk adj p.30
• Chapter 3 periodic checks and adjustments p.30
• Periodic checks and adjustments p.31
• Introduction periodic maintenance lubrication intervals p.31
• Introduction p.31
• Chk adj p.31
• Periodic maintenance and lubrication intervals p.31
• Rear bodywork mudguard p.32
• Chk adj p.32
• Rear bodywork mudguard p.33
• Chk adj p.33
• Front cowling and footrest p.34
• Chk adj p.34
• Front cowling and footrest p.35
• Chk adj p.35
• Handlebar covers p.36
• Chk adj p.36
• Handlebar covers p.37
• Chk adj p.37
• Engine p.38
• Chk adj p.38
• Adjusting the engine idling speed p.38
• Chk adj p.39
• Adjusting the throttle cable free play p.39
• Chk adj p.40
• Checking the spark plug p.40
• Checking the engine oil level p.41
• Chk adj p.41
• Chk adj p.42
• Changing the transmission oil autolube pump air bleeding p.42
• Cleaning the air filter element p.43
• Chk adj p.43
• Chk adj p.44
• Checking the coolant level p.44
• Chk adj p.45
• Changing the coolant p.45
• Changing the coolant p.46
• Chk adj p.46
• Chk adj p.47
• Changing the coolant p.47
• Chassis p.48
• Chk adj p.48
• Chk adj p.49
• Checking the rear brake shoes checking the brake fluid level p.49
• Chk adj p.50
• Bleeding the hydraulic brake system p.50
• After bleeding the hydraulic brake sys tem check the brake operation p.50
• Chk adj p.51
• Checking and adjusting the steering head p.51
• Chk adj p.52
• Checking and adjusting the steering head p.52
• Chk adj p.53
• Checking the tires checking the wheels checking the front fork p.53
• Rear shock absorber inspection p.54
• Chk adj p.54
• Electrical system p.55
• Chk adj p.55
• Checking and charging the battery p.55
• Chk adj p.56
• Checking and charging the battery p.56
• Chk adj p.57
• Checking and charging the battery p.57
• Chk adj p.58
• Checking and charging the battery p.58
• Checking and charging the battery p.59
• Chk adj p.59
• Do not use fuses of a higher amperage than that recommended this can cause extensive damage to the electri cal system and fire p.60
• Chk adj p.60
• Checking and charging the battery checking the fuse p.60
• Replacing the headlight bulb adjusting the headlight beam p.61
• Chk adj p.61
• Engine p.63
• Chapter 4 engine p.63
• Engine removal p.64
• Engine p.64
• Engine removal p.65
• Engine disassembly p.66
• Engine disassembly p.67
• Engine disassembly p.68
• Engine disassembly p.69
• Engine disassembly p.70
• Engine disassembly p.71
• Engine disassembly p.72
• Engine disassembly p.73
• Inspection and repair p.74
• Inspection and repair p.75
• Inspection and repair p.76
• Inspection and repair p.77
• Inspection and repair p.78
• Inspection and repair p.79
• Inspection and repair p.80
• Inspection and repair p.81
• Inspection and repair p.82
• Inspection and repair p.83
• Inspection and repair p.84
• Engine assembly and adjustment p.85
• Engine assembly and adjustment p.86
• Engine assembly and adjustment p.87
• Engine assembly and adjustment p.88
• Engine assembly and adjustment p.89
• Engine assembly and adjustment p.90
• Engine assembly and adjustment p.91
• Engine assembly and adjustment p.92
• Engine assembly and adjustment p.93
• Engine assembly and adjustment p.94
• Engine assembly and adjustment p.95
• Engine assembly and adjustment p.96
• Engine assembly and adjustment p.97
• Engine assembly and adjustment p.98
• Engine assembly and adjustment p.99
• Engine assembly and adjustment p.100
• Engine assembly and adjustment p.101
• Engine assembly and adjustment p.102
• Engine assembly and adjustment p.103
• Engine assembly and adjustment p.104
• Engine assembly and adjustment p.105
• Chapter 5 cooling system cs50z only p.108
• Cooling system cs50z only p.108
• Radiator and water pump p.109
• Cooling system cs50z only p.109
• Radiator and water pump p.110
• Radiator and water pump p.111
• Radiator and water pump p.112
• Radiator and water pump thermostat p.113
• Thermostat p.113
• Thermostat p.114
• Carburetor p.117
• Chapter 6 carburetor p.117
• Carburetor p.118
• Carburetor p.119
• Carburetor p.120
• Carburetor p.121
• Carburetor p.122
• Carburetor p.123
• Fuel cock p.124
• Carburetor fuel cock p.124
• Reed valve p.125
• Reed valve p.126
• Chassis p.128
• Chapter 7 chassis p.128
• Front wheel p.129
• Chassis p.129
• Front wheel p.130
• Front wheel p.131
• Front wheel p.132
• Front wheel p.133
• Front wheel p.134
• Front brake p.135
• Front brake p.136
• Front brake p.137
• Front brake p.138
• Front brake p.139
• Front brake p.140
• Rear wheel p.141
• Rear wheel p.142
• Rear brake cable brake shoes plain washer p.142
• Rear wheel p.143
• Rear wheel p.144
• Front fork p.145
• Front fork p.146
• Front fork p.147
• Front fork p.148
• Front fork p.149
• Front fork p.150
• Handlebar and steering p.151
• Handlebar and steering p.152
• Handlebar and steering p.153
• Handlebar and steering p.154
• Handlebar and steering p.155
• Handlebar and steering p.156
• Chapter 8 electrical system p.159
• Electrical system p.159
• Electrical system p.160
• Electrical components p.160
• Electrical components p.161
• Checking switch continuty p.162
• Checking switch continuity p.162
• Checking the switches p.163
• Checking the bulbs and bulb sockets p.164
• Checking the bulbs and bulb sockets p.165
• Checking the bulbs and bulb sockets p.166
• Ignition system p.167
• Yes no p.168
• Ignition system p.168
• Yes no p.169
• Ignition system p.169
• Yes no p.170
• Ignition system p.170
• Electric starting system p.171
• Electric starting system p.172
• Yes no p.173
• Electric starting system p.173
• Yes no p.174
• Electric starting system p.174
• Electric starting system p.175
• Electric starting system p.176
• Electric starting system p.177
• Charging system p.178
• Yes no p.179
• No yes p.179
• Charging system p.179
• Charging system p.180
• Yes no p.180
• Lighting system p.181
• Yes no p.182
• Lighting system p.182
• Yes no p.183
• Lighting system p.183
• Yes no yes no p.184
• Yes no p.184
• Lighting system p.184
• Yes no p.185
• Lighting system p.185
• Signaling system p.186
• Yes no p.187
• Signaling system p.187
• Yes no p.188
• Signaling system p.188
• Yes no p.189
• Signaling system p.189
• Yes no p.190
• Signaling system p.190
• Yes no p.191
• Signaling system p.191
• Yes no p.192
• Signaling system p.192
• Yes no p.193
• Signaling system p.193
• Signaling system p.194
• Yes no p.194
• Troubleshooting p.196
• Trbl shtg p.196
• Chapter 9 troubleshooting p.196
• Starting failure hard starting p.197
• Troubleshooting p.197
• Trbl shtg p.197
• Trbl shtg p.198
• Starting failure hard starting incorrect engine idling speed p.198
• Incorrect engine idling speed p.198
• Trbl shtg p.199
• Poor medium and high speed performance faulty clutch p.199
• Poor medium and high speed performance p.199
• Faulty clutch p.199
• Overheating p.200
• Overcooling cs50z only p.200
• Trbl shtg p.200
• Poor braking performance p.200
• Overheating overcooling poor braking performance p.200
• Unstable handling p.201
• Trbl shtg p.201
• Faulty front fork legs unstable handling p.201
• Faulty front fork legs p.201
• Trbl shtg p.202
• Faulty lighting or signaling system p.202
• Wiring diagram p.204
• Cs50 z 2002 wiring diagram p.204
• Color code p.204