![Yamaha JOG CS50 (Z) (2002) [105/204] Engine assembly and adjustment](/img/pdf.png)
Yamaha JOG CS50 (Z) (2002) [105/204] Engine assembly and adjustment
![Yamaha JOG CS50 (Z) (2002) [105/204] Engine assembly and adjustment](/views2/1121429/page105/bg69.png)
ENG
ENGINE ASSEMBLY AND ADJUSTMENT
4-42
4. Bleed the air:
• autolubrication pump
Refer to chapter 3, “BLEEDING OF AIR
FROM THE AUTOLUBRICATION PUMP”
section.
5. Tighten:
• rear wheel axle nut
NOTE:
When the rear wheel axle nut is tightened,
apply the rear brake.
6. Install:
• muffler
• fan cover (CS50 only)
• coolant hose (on water pump cover)
(CS50Z only)
Refill coolant and bleed the air.
Refer to chapter 5.
7. Apply:
• transmission oil
Refer to “CHANCHING TRANSMISSION
OIL” in chapter 3.
8. Adjust:
• free play of brake levers
Refer to “ADJUSTMENT OF FREE PLAY OF
FRONT/REAR BRAKE LEVER” in chapter 3.
• free play of throttle cable
Refer to “ADJUSTMENT OF FREE PLAY OF
ACCELERATOR CABLE” in chapter 3.
9. Install:
• helmet box
• center cover
Refer to “REAR BODYWORK, MUD-
GUARD” in chapter 3.
Rear wheel axle bolt
125 Nm (12.5 m • kg)
Bolt (muffler)
26 Nm (2.6 m • kg)
Bolt (exhaust pipe)
9 Nm (0.9 m • kg)
Содержание
- Service manual 1
- Table of contents 1
- Important information 3
- Notice 3
- Detailed diagram 4
- Format of this manual 4
- How to use this manual 4
- Important characteristics 4
- Manual format 4
- Chk adj 5
- Gen info 5
- Illustrated symbols 5
- Trbl shtg 5
- Carburetor 6
- Chassis 6
- Cooling system 6
- Electrical system 6
- Engine 6
- General information 6
- Periodic checks and adjustments 6
- Specifications 6
- Table of contents 6
- Troubleshooting 6
- Chapter 1 general information 8
- Gen info 8
- General information 8
- Gen info 9
- General information 9
- Identification of scooter 9
- Scooter identification 9
- Gen info 10
- Important information 10
- Gen info 11
- Important information 11
- Gen info 12
- Special tools 12
- Gen info 13
- Special tools 13
- Chapter 2 specifications 15
- Specifications 15
- General specifications 16
- Specifications 16
- General specifications 17
- Maintenance specifications 18
- Maintenance specifications 19
- Maintenance specifications 20
- Maintenance specifications 21
- A b general tightening 22
- All specification data in this manual are listed in si and metric units use this table to convert metric unit data to imperial unit data 22
- Conversion table 22
- Conversion table general tightening torques specifications 22
- Ex metric multiplier imperial mm x 0 3937 in 2 mm x 0 3937 0 8 in 22
- General tightening torque specifications 22
- Metric to imperial 22
- Mm 10 mm 30 3 22
- Mm 12 mm 55 5 22
- Mm 14 mm 85 8 22 mm 16 mm 130 13 22
- Mm 6 mm 6 0 22
- Mm 8 mm 15 1 22
- Nm m kg 22
- Nut bolt torques 22
- This chart specifies tightening torques for standard fasteners with a standard iso thread pitch tightening torque specifications for special components or assemblies are provi ded for each chapter of this manual to avoid warpage tighten multi fastener assemblies in a crisscross pattern and progressive stages until the specified tightening torque is reached unless otherwise specified tighte ning torque specifications require clean dry threads components should be at room temperature 22
- Tightening torques 23
- Tightening torques 24
- Cooling system 25
- Cooling system l c version only 25
- Cable routing 26
- Cable routing 27
- Cable routing 28
- Chapter 3 periodic checks and adjustments 30
- Chk adj 30
- Periodic checks and ajustments 30
- Chk adj 31
- Introduction 31
- Introduction periodic maintenance lubrication intervals 31
- Periodic checks and adjustments 31
- Periodic maintenance and lubrication intervals 31
- Chk adj 32
- Rear bodywork mudguard 32
- Chk adj 33
- Rear bodywork mudguard 33
- Chk adj 34
- Front cowling and footrest 34
- Chk adj 35
- Front cowling and footrest 35
- Chk adj 36
- Handlebar covers 36
- Chk adj 37
- Handlebar covers 37
- Adjusting the engine idling speed 38
- Chk adj 38
- Engine 38
- Adjusting the throttle cable free play 39
- Chk adj 39
- Checking the spark plug 40
- Chk adj 40
- Checking the engine oil level 41
- Chk adj 41
- Changing the transmission oil autolube pump air bleeding 42
- Chk adj 42
- Chk adj 43
- Cleaning the air filter element 43
- Checking the coolant level 44
- Chk adj 44
- Changing the coolant 45
- Chk adj 45
- Changing the coolant 46
- Chk adj 46
- Changing the coolant 47
- Chk adj 47
- Chassis 48
- Chk adj 48
- Checking the rear brake shoes checking the brake fluid level 49
- Chk adj 49
- After bleeding the hydraulic brake sys tem check the brake operation 50
- Bleeding the hydraulic brake system 50
- Chk adj 50
- Checking and adjusting the steering head 51
- Chk adj 51
- Checking and adjusting the steering head 52
- Chk adj 52
- Checking the tires checking the wheels checking the front fork 53
- Chk adj 53
- Chk adj 54
- Rear shock absorber inspection 54
- Checking and charging the battery 55
- Chk adj 55
- Electrical system 55
- Checking and charging the battery 56
- Chk adj 56
- Checking and charging the battery 57
- Chk adj 57
- Checking and charging the battery 58
- Chk adj 58
- Checking and charging the battery 59
- Chk adj 59
- Checking and charging the battery checking the fuse 60
- Chk adj 60
- Do not use fuses of a higher amperage than that recommended this can cause extensive damage to the electri cal system and fire 60
- Chk adj 61
- Replacing the headlight bulb adjusting the headlight beam 61
- Chapter 4 engine 63
- Engine 63
- Engine 64
- Engine removal 64
- Engine removal 65
- Engine disassembly 66
- Engine disassembly 67
- Engine disassembly 68
- Engine disassembly 69
- Engine disassembly 70
- Engine disassembly 71
- Engine disassembly 72
- Engine disassembly 73
- Inspection and repair 74
- Inspection and repair 75
- Inspection and repair 76
- Inspection and repair 77
- Inspection and repair 78
- Inspection and repair 79
- Inspection and repair 80
- Inspection and repair 81
- Inspection and repair 82
- Inspection and repair 83
- Inspection and repair 84
- Engine assembly and adjustment 85
- Engine assembly and adjustment 86
- Engine assembly and adjustment 87
- Engine assembly and adjustment 88
- Engine assembly and adjustment 89
- Engine assembly and adjustment 90
- Engine assembly and adjustment 91
- Engine assembly and adjustment 92
- Engine assembly and adjustment 93
- Engine assembly and adjustment 94
- Engine assembly and adjustment 95
- Engine assembly and adjustment 96
- Engine assembly and adjustment 97
- Engine assembly and adjustment 98
- Engine assembly and adjustment 99
- Engine assembly and adjustment 100
- Engine assembly and adjustment 101
- Engine assembly and adjustment 102
- Engine assembly and adjustment 103
- Engine assembly and adjustment 104
- Engine assembly and adjustment 105
- Chapter 5 cooling system cs50z only 108
- Cooling system cs50z only 108
- Cooling system cs50z only 109
- Radiator and water pump 109
- Radiator and water pump 110
- Radiator and water pump 111
- Radiator and water pump 112
- Radiator and water pump thermostat 113
- Thermostat 113
- Thermostat 114
- Carburetor 117
- Chapter 6 carburetor 117
- Carburetor 118
- Carburetor 119
- Carburetor 120
- Carburetor 121
- Carburetor 122
- Carburetor 123
- Carburetor fuel cock 124
- Fuel cock 124
- Reed valve 125
- Reed valve 126
- Chapter 7 chassis 128
- Chassis 128
- Chassis 129
- Front wheel 129
- Front wheel 130
- Front wheel 131
- Front wheel 132
- Front wheel 133
- Front wheel 134
- Front brake 135
- Front brake 136
- Front brake 137
- Front brake 138
- Front brake 139
- Front brake 140
- Rear wheel 141
- Rear brake cable brake shoes plain washer 142
- Rear wheel 142
- Rear wheel 143
- Rear wheel 144
- Front fork 145
- Front fork 146
- Front fork 147
- Front fork 148
- Front fork 149
- Front fork 150
- Handlebar and steering 151
- Handlebar and steering 152
- Handlebar and steering 153
- Handlebar and steering 154
- Handlebar and steering 155
- Handlebar and steering 156
- Chapter 8 electrical system 159
- Electrical system 159
- Electrical components 160
- Electrical system 160
- Electrical components 161
- Checking switch continuity 162
- Checking switch continuty 162
- Checking the switches 163
- Checking the bulbs and bulb sockets 164
- Checking the bulbs and bulb sockets 165
- Checking the bulbs and bulb sockets 166
- Ignition system 167
- Ignition system 168
- Yes no 168
- Ignition system 169
- Yes no 169
- Ignition system 170
- Yes no 170
- Electric starting system 171
- Electric starting system 172
- Electric starting system 173
- Yes no 173
- Electric starting system 174
- Yes no 174
- Electric starting system 175
- Electric starting system 176
- Electric starting system 177
- Charging system 178
- Charging system 179
- No yes 179
- Yes no 179
- Charging system 180
- Yes no 180
- Lighting system 181
- Lighting system 182
- Yes no 182
- Lighting system 183
- Yes no 183
- Lighting system 184
- Yes no 184
- Yes no yes no 184
- Lighting system 185
- Yes no 185
- Signaling system 186
- Signaling system 187
- Yes no 187
- Signaling system 188
- Yes no 188
- Signaling system 189
- Yes no 189
- Signaling system 190
- Yes no 190
- Signaling system 191
- Yes no 191
- Signaling system 192
- Yes no 192
- Signaling system 193
- Yes no 193
- Signaling system 194
- Yes no 194
- Chapter 9 troubleshooting 196
- Trbl shtg 196
- Troubleshooting 196
- Starting failure hard starting 197
- Trbl shtg 197
- Troubleshooting 197
- Incorrect engine idling speed 198
- Starting failure hard starting incorrect engine idling speed 198
- Trbl shtg 198
- Faulty clutch 199
- Poor medium and high speed performance 199
- Poor medium and high speed performance faulty clutch 199
- Trbl shtg 199
- Overcooling cs50z only 200
- Overheating 200
- Overheating overcooling poor braking performance 200
- Poor braking performance 200
- Trbl shtg 200
- Faulty front fork legs 201
- Faulty front fork legs unstable handling 201
- Trbl shtg 201
- Unstable handling 201
- Faulty lighting or signaling system 202
- Trbl shtg 202
- Color code 204
- Cs50 z 2002 wiring diagram 204
- Wiring diagram 204
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