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Makita ea3202s40b [31/40] Replacing the starter cable replacing the return spring pack replacing the starter spring

Replacing the starter cable/ Replacing the

return spring pack/Replacing the starter

spring

Unscrew three screws (1).

Remove fan housing (2).

Remove the air guide (3) from the fan housing.

CAREFUL! Injury hazard! Do not unscrew screw (7) if

the return spring is under tension.

If the starter cable is to be replaced although it is not broken,

it will be necessary to rst de‑tension the cable drum return

spring (13).

To do this, use the grip to pull the cable all the way out of the

fan housing.

Hold the cable drum with one hand, and with the other push

the cable into the space (14).

Carefully let the drum turn until the return spring is no longer

under tension.

Unscrew screw (7) and remove the driver (8) and spring

(6).

Carefully remove the cable drum.

Remove any cable pieces.

Thread a new cable (dia. 3.5 mm, length 900 mm) as shown

in the illustration (don’t forget the washer (10)) and knot both

ends as shown.

Pull knot (11) into the cable drum (5).

Pull knot (12) into the starter grip (9).

Put the drum on its spindle and turn it slightly until the return

spring engages.

Place the spring (6) in the driver (8) and place them together

in the cable drum (5) while turning slightly counter‑clock‑

wise. Insert screw (7) and tighten.

Guide the cable into the slot (14) on the cable drum and turn

the drum with the cable clockwise three times.

Hold the cable drum with your left hand and with your right

hand untwist the cable, pull it tight and hold it.

Carefully release the cable drum. The spring will wind the

cable around the drum.

Repeat the procedure once. The starter grip should now

stand straight up on the fan housing.

NOTE: With the cable pulled all the way out, it must still be

possible to turn the pulley another 1/4 turn against the return

spring.

CAUTION: Danger of injury! Secure the cable grip when

pulled out! It will whip back if the cable pulley is released

by accident.

Replacing the return spring pack

Disassemble the fan housing and cable drum (see above).

CAREFUL! Injury hazard! The return spring can pop out!

Always wear eye protection and protective gloves!

Lightly tap the fan housing on a wooden surface with the

entire surface of the hollow side, and hold it down. Now lift

the fan housing carefully and in small steps. This will allow

the return spring pack (13), which should now have fallen out,

to relax in a controlled manner if the return spring has popped

out of the plastic pack.

Carefully insert a new return spring cassette and press

down until it engages.

Place the cable drum on it and turn it slightly until the return

spring engages.

Install the spring (6) and driver (8) and screw on tight with

screw (7).

Tension the spring (see above).

Replacing the starter spring

NOTE: If the spring (6) in the Featherlight‑Starting system

is broken, more eort will be required to start the engine

and you will notice some resistance when pulling the starter

cable. If you notice this, check the spring (6) and replace if

necessary.

Mounting the fan housing

Insert the air guide (3) in the fan housing so that the three

recesses (4) engage.

Position the fan housing against the housing, press against it

lightly and pull the starter grip until the starter engages.

Tighten screws (1).

Makita ea3202s40b [31/40] Replacing the starter cable replacing the return spring pack replacing the starter spring

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