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Graco ProControl 1KS [12/36] Location
![Graco ProControl 1KS [12/36] Location](/views2/1193397/page12/bgc.png)
Location
12 3A1163A
Location
Location Requirements
• Mount EasyKey and Fluid Station within 50 ft (15.2
m) of each other, using 15U533 cable.
NOTE: An optional 15V213 100 ft (30.5 m) cable is
also available.
• EasyKey: Install in the non-hazardous area at a
convenient location for the operator to view and
operate.
• Fluid Station: Install according to requirements for
Intrinsically Safe Installation (F
IG. 3) and at a conve-
nient location to connect to paint and solvent sup-
plies.
NOTE: For an Intrinsically Safe Installation, the
Fluid Station may be located inside or outside the
hazardous location. Install according to appropriate
electrical codes.
Intrinsically Safe Installation
Requirements
See FIG. 3 on page 13.
1. The non-intrinsically safe terminals (power rail) must
not be connected to any device which uses or gen-
erates more than 250 Vrms or dc unless it has been
determined that the voltage has been adequately
isolated.
2. The installation must meet the requirements of the
National Electric Code, Canadian Electrical Code
Part I, NFPA 70, Article 504 Resp., Article 505 and
ANSI/ISA 12.06.01.
3. Multiple earthing of components is allowed only if
high integrity equipotential system is realized
between the points of bonding.
4. Do not operate system with safety barrier cover
removed.
5. For ATEX, install per EN 60079-14 and applicable
local and national codes.
6. Install Coriolis flow meters as explosion proof (USA,
Canada)/flameproof Ex d (ATEX) with passive intrin-
sically safe connections per the manufacturer’s
installation instructions and applicable codes.
7. Terminals 24 and 25 of optional Endress+Hauser
Coriolis flow meters installed using intrinsically safe
wiring methods. For the United States and Canada,
install all other wiring for Coriolis flow meters using
explosion proof wiring methods for Division I. For
ATEX installations, install all other wiring for Coriolis
flow meters using Flameproof, Ex d, wiring methods
for Zone 1. Observe manufacturer’s instructions for
installation and use.
8. For ATEX installations, interconnecting cabling
specified is Type A cable in accordance with EN
60079-14.
Optional Cables
Optional CAN cables and fiber optic cables are available
from Graco. See the ProControl 1KS Repair-Parts man-
ual for available part numbers and lengths.
Do not substitute or modify system components as this
may impair intrinsic safety. For installation, mainte-
nance or operation instructions, read instruction manu-
als. Do not install equipment approved only for
non-hazardous location in a hazardous area. See the
identification label (F
IG. 1) on the EasyKey or fluid sta-
tion for the intrinsic safety rating for your model.
Содержание
- A1163a 1
- Installation 1
- Procontro 1
- Contents 2
- Equipment approvals 3
- Related manuals 3
- Models 4
- System configuration and part numbers 4
- Standard features accessories 5
- Warning 6
- Warnings 6
- Warning 7
- Warning 8
- Changing materials 9
- Important two component material information 9
- Isocyanate conditions 9
- Keep components a and b separate 9
- Material self ignition 9
- Moisture sensitivity of isocyanates 9
- Component identification and definition 10
- Intrinsically safe installation requirements 12
- Location 12
- Location requirements 12
- Optional cables 12
- A1163a 13 13
- Advertissement la substitution de composants peut compromettre la securite intrinseque 13
- Class i div i group d t3 us and canada class i zone i group iia t3 atex only taub 20 c to 50 c 13
- Fm08atex0074 system assembly certificate 13
- Intrinsically safe installation 13
- Location 13
- Non hazardous location only hazardous classified location 13
- Note see intrinsically safe installation requirements on page 12 13
- Note this is control drawing also applies to the procontrol 1ks see also 13
- On page 15 13
- Warning substitution of components may impair intrinsic safety for installation maintenance or operation instructions see instruction manual 13
- General information 14
- Wall mounting 14
- A1163a 15 15
- Procontrol 1ks system layout drawing 15
- Wall mounting 15
- Air connections 17
- Air supply 17
- Requirements 17
- Fluid connections 18
- Fluid supply 18
- Requirements 18
- Connect main power 21
- Electrical 21
- Requirements 21
- Connect easykey to fluid station control 22
- 3a1163a 24
- Board to the color change board see 24
- Color change board 1 color change board 2 24
- Connect a 5 pin electrical cable from the labeled con 24
- Connect color change module 24
- Depending on the number of color change boards and color change modules being used in your system 24
- Effect on system 24
- Electrical 24
- For wiring between the color change board and the sole noids see the color change module electrical sche matic 24
- If you are using two color change modules to add colors connect a 5 pin electrical cable from the first color change board to the second color change board 24
- Nection port j11 on the fluid station control 24
- One color change board 24
- S3 s6 s5 s4 s3 s6 s5 s4 24
- Set switches s3 s6 on the color change board s as shown in table 2 and 24
- Table 2 color change board switch settings 24
- To install the color change module s see manual 312787 24
- Two color change boards 24
- 3a1163a 26
- Color change module electrical schematic 26
- Electrical 26
- Wiring diagram 26
- Air and fluid hoses 27
- All solvent pails used when purging 27
- Check resistance 27
- Color change module 27
- Easykey 27
- Feed pumps or pressure pots 27
- Flow meters 27
- Fluid supply container 27
- Grounding 27
- Gun flush box manual or semi automatic mode only 27
- Object being sprayed 27
- Spray gun 27
- Wall mount fluid station 27
- 3a1163a 28
- Control box 28
- Control box ground screw 28
- Control box ground wire 28
- Easykey display 28
- Easykey ground screw 28
- Easykey ground wire 28
- Electrical 28
- Grounding 28
- Robot ground wire connect to separate ground point see note on page 27 28
- Ti16331a 28
- True earth ground check your local code for requirements 28
- A1163a 29 29
- Control air 29
- Purge air 29
- Schematic diagrams 29
- System pneumatic schematic 29
- 3a1163a 30
- Non hazardous area 30
- Note the electrical schematic illustrates all possible wiring expansions in a procontrol 1ks system some compo nents shown are not included with all systems 30
- Schematic diagrams 30
- System electrical schematic 30
- A1163a 31 31
- Booth control board 31
- Flow control board 31
- Fluid press sens 31
- Ground terminal 31
- Hazardous area 31
- I s meters 31
- Note the electrical schematic illustrates all possible wiring expansions in a procontrol 1ks system some compo nents shown are not included with all systems 31
- Schematic diagrams 31
- System electrical schematic 31
- Tecno v p 31
- Dimensions and mounting hole layouts 32
- Wall panel mounting bracket only 32
- Technical data 35
- For the latest information about graco products visit www graco com 36
- Graco headquarters minneapolis international offices belgium china japan korea 36
- Graco inc p o box 1441 minneapolis mn 55440 1441 copyright 2010 graco inc is registered to iso 9001 www graco com 36
- Graco information 36
- Graco standard warranty 36
- To place an order contact your graco distributor or call to identify the nearest distributor phone 612 623 6921 or toll free 1 800 328 0211 fax 612 378 3505 36
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