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Graco ProControl 1KS [9/36] Important two component material information
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Important Two-Component Material Information
3A1163A 9
Important Two-Component Material Information
Isocyanate Conditions
Material Self-ignition
Keep Components A and B
Separate
Moisture Sensitivity of
Isocyanates
Isocyanates (ISO) are catalysts used in two component
coatings. ISO will react with moisture (such as humidity)
to form small, hard, abrasive crystals, which become
suspended in the fluid. Eventually a film will form on the
surface and the ISO will begin to gel, increasing in vis-
cosity. If used, this partially cured ISO will reduce perfor-
mance and the life of all wetted parts.
NOTE: The amount of film formation and rate of crystal-
lization varies depending on the blend of ISO, the
humidity, and the temperature.
To prevent exposing ISO to moisture:
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Changing Materials
• When changing materials, flush the equipment mul-
tiple times to ensure it is thoroughly clean.
• Always clean the fluid inlet strainers after flushing.
• Check with your material manufacturer for chemical
compatibility.
• Most materials use ISO on the A side, but some use
ISO on the B side.
Spraying or dispensing materials containing isocya-
nates creates potentially harmful mists, vapors, and
atomized particulates.
Read material manufacturer’s warnings and mate-
rial MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate
personal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
Cross-contamination can result in cured material in
fluid lines which could cause serious injury or dam-
age equipment. To prevent cross-contamination of
the equipment’s wetted parts, never interchange
component A (isocyanate) and component B (resin)
parts.
Содержание
- A1163a 1
- Installation 1
- Procontro 1
- Contents 2
- Equipment approvals 3
- Related manuals 3
- Models 4
- System configuration and part numbers 4
- Standard features accessories 5
- Warning 6
- Warnings 6
- Warning 7
- Warning 8
- Changing materials 9
- Important two component material information 9
- Isocyanate conditions 9
- Keep components a and b separate 9
- Material self ignition 9
- Moisture sensitivity of isocyanates 9
- Component identification and definition 10
- Intrinsically safe installation requirements 12
- Location 12
- Location requirements 12
- Optional cables 12
- A1163a 13 13
- Advertissement la substitution de composants peut compromettre la securite intrinseque 13
- Class i div i group d t3 us and canada class i zone i group iia t3 atex only taub 20 c to 50 c 13
- Fm08atex0074 system assembly certificate 13
- Intrinsically safe installation 13
- Location 13
- Non hazardous location only hazardous classified location 13
- Note see intrinsically safe installation requirements on page 12 13
- Note this is control drawing also applies to the procontrol 1ks see also 13
- On page 15 13
- Warning substitution of components may impair intrinsic safety for installation maintenance or operation instructions see instruction manual 13
- General information 14
- Wall mounting 14
- A1163a 15 15
- Procontrol 1ks system layout drawing 15
- Wall mounting 15
- Air connections 17
- Air supply 17
- Requirements 17
- Fluid connections 18
- Fluid supply 18
- Requirements 18
- Connect main power 21
- Electrical 21
- Requirements 21
- Connect easykey to fluid station control 22
- 3a1163a 24
- Board to the color change board see 24
- Color change board 1 color change board 2 24
- Connect a 5 pin electrical cable from the labeled con 24
- Connect color change module 24
- Depending on the number of color change boards and color change modules being used in your system 24
- Effect on system 24
- Electrical 24
- For wiring between the color change board and the sole noids see the color change module electrical sche matic 24
- If you are using two color change modules to add colors connect a 5 pin electrical cable from the first color change board to the second color change board 24
- Nection port j11 on the fluid station control 24
- One color change board 24
- S3 s6 s5 s4 s3 s6 s5 s4 24
- Set switches s3 s6 on the color change board s as shown in table 2 and 24
- Table 2 color change board switch settings 24
- To install the color change module s see manual 312787 24
- Two color change boards 24
- 3a1163a 26
- Color change module electrical schematic 26
- Electrical 26
- Wiring diagram 26
- Air and fluid hoses 27
- All solvent pails used when purging 27
- Check resistance 27
- Color change module 27
- Easykey 27
- Feed pumps or pressure pots 27
- Flow meters 27
- Fluid supply container 27
- Grounding 27
- Gun flush box manual or semi automatic mode only 27
- Object being sprayed 27
- Spray gun 27
- Wall mount fluid station 27
- 3a1163a 28
- Control box 28
- Control box ground screw 28
- Control box ground wire 28
- Easykey display 28
- Easykey ground screw 28
- Easykey ground wire 28
- Electrical 28
- Grounding 28
- Robot ground wire connect to separate ground point see note on page 27 28
- Ti16331a 28
- True earth ground check your local code for requirements 28
- A1163a 29 29
- Control air 29
- Purge air 29
- Schematic diagrams 29
- System pneumatic schematic 29
- 3a1163a 30
- Non hazardous area 30
- Note the electrical schematic illustrates all possible wiring expansions in a procontrol 1ks system some compo nents shown are not included with all systems 30
- Schematic diagrams 30
- System electrical schematic 30
- A1163a 31 31
- Booth control board 31
- Flow control board 31
- Fluid press sens 31
- Ground terminal 31
- Hazardous area 31
- I s meters 31
- Note the electrical schematic illustrates all possible wiring expansions in a procontrol 1ks system some compo nents shown are not included with all systems 31
- Schematic diagrams 31
- System electrical schematic 31
- Tecno v p 31
- Dimensions and mounting hole layouts 32
- Wall panel mounting bracket only 32
- Technical data 35
- For the latest information about graco products visit www graco com 36
- Graco headquarters minneapolis international offices belgium china japan korea 36
- Graco inc p o box 1441 minneapolis mn 55440 1441 copyright 2010 graco inc is registered to iso 9001 www graco com 36
- Graco information 36
- Graco standard warranty 36
- To place an order contact your graco distributor or call to identify the nearest distributor phone 612 623 6921 or toll free 1 800 328 0211 fax 612 378 3505 36
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